Conductive Polymer Composition for Electron Beam Lithography

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Solution Overview

Problem

Conductive polymer compositions used in lithography, particularly with electron beams, face issues such as electrification phenomena and adverse effects on chemically amplified resists due to acid diffusion and hydrophobicity, leading to changes in resist shape and sensitivity.

Innovation Solution

A conductive polymer composition comprising a polyaniline-based conductive polymer, a polyanion, and an amino acid, which suppresses acid diffusion and enhances antistatic performance without affecting the resist, allowing for high-resolution patterning in electron beam lithography.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an aqueous antistatic agent is used on chemically amplified resist, then antistatic effect is achieved, but the hydrophobic resist surface prevents proper application and mixing layers form causing resist shape changes

Engineering Contradiction:
Improveantistatic effectVSAvoidresist shape change
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters of the antistatic agent by incorporating a specific polyaniline derivative with controlled acidity and molecular weight, along with a polyanion and amino acid, to achieve both antistatic effect and compatibility with hydrophobic resist surfaces without forming harmful mixing layers

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite material system consisting of polyaniline derivative, polyanion, and amino acid together, where the polyanion and amino acid components modify the surface interaction properties to enable proper application on hydrophobic resist while maintaining antistatic functionality

Inventive Principle:
Principle #40Composite materials

2Reliability

If antistatic film is applied on electron beam resist, then electrification is prevented, but acid diffusion from the film alters resist sensitivity and pattern shape

Engineering Contradiction:
Improveelectrification preventionVSAvoidpattern shape precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent controls the acidity parameter of the antistatic film by selecting specific polyaniline derivatives with controlled substitution patterns and combining them with polyanions and amino acids, reducing acid diffusion to levels that do not alter resist sensitivity while maintaining sufficient antistatic effect

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composition where different components serve localized functions: the polyaniline derivative provides antistatic effect, the polyanion controls acidity and film formation, and the amino acid further modulates acid diffusion, achieving local optimization of properties to prevent both electrification and pattern distortion

Inventive Principle:
Principle #3Local quality

3Reliability

If polyaniline-based conductive polymer with polyacid is used, then antistatic performance is achieved, but high acidity causes neutralization of exposure acid and resist insolubilization

Engineering Contradiction:
Improveantistatic performanceVSAvoidresist insolubilization
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the acidity parameter by replacing strong polyacid with a polyanion and amino acid system that provides lower acidity, preventing neutralization of exposure acid while maintaining antistatic performance through the conductive polyaniline derivative

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts the harmful high acidity property from the antistatic composition by removing the polyacid component and replacing it with a milder polyanion-amino acid system, retaining only the necessary antistatic functionality through the polyaniline derivative

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition provides excellent antistatic performance, maintaining resist sensitivity and resolution over time, preventing electrification and ensuring high-quality resist patterns without altering the resist's shape or sensitivity.

Implementation Method 1

the shape or the sensitivity of the resist may change. For example, an acid produced by exposure is neutralized by a component in the antistatic film

Methodology Applied
Scientific EffectAcid diffusion suppression: Diffusion Barrier

Implementation Method 2

This is a phenomenon that when a substrate to be irradiated with electron beam is coated with an insulating resist film, it is charged by accumulation of electric charge on or in the resist film

Methodology Applied
Scientific EffectElectrification prevention: Electrostatics

Data Source

PatentUS9817314B2Conductive polymer composition, coated article, patterning process, and substrate
Publication Date: 2017.11.14 SHIN ETSU CHEMICAL CO LTD
  • US9817314B2 patent drawing
  • US9817314B2 patent drawing
  • US9817314B2 patent drawing

AI summary

The present invention provides a conductive polymer composition which contains (A) a polyaniline-based conductive polymer having a repeating unit represented by the general formula (1), (B) a polyanion, and (C) an amino acid,wherein RA1 to RA4 independently represent a hydrogen atom, a halogen atom, or a linear, branched, or cyclic monovalent hydrocarbon group having 1 to 20 carbon atoms and optionally containing a heteroatom; and RA1 and RA2, or RA3 and RA4 may be bonded to each other to form a ring. There can be provided a conductive polymer composition that has excellent antistatic performance and applicability, dose not adversely affect a resist, and can be suitably used in lithography using electron beam or the like.