Polyvalent Cation Reactive Polymer Lost Circulation Materials

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Solution Overview

Problem

Current lost circulation treatments in subterranean formations require binary, dual-stream delivery of settable lost circulation materials, which can be complex and inefficient, leading to issues like fluid loss during drilling and cement/sealant placement, especially in zones with low pressure or fractures.

Innovation Solution

A treatment fluid comprising a base fluid, a source of polyvalent cations, and a polyvalent cation reactive polymer, which can be introduced as a single stream and allowed to set, utilizing an acid precursor to control the release of polyvalent cations for crosslinking and viscosity increase, thereby preventing fluid loss and enhancing placement in loss zones.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If binary, dual-stream delivery of settable lost circulation materials is used, then the materials can react quickly to prevent fluid loss, but the delivery process becomes complex and inefficient

Engineering Contradiction:
Improvefluid loss preventionVSAvoiddelivery process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple components (polymer, crosslinking agent, and initiation system) into a single stream treatment fluid, eliminating the need for complex binary or dual-stream delivery systems while maintaining the rapid setting capability needed to prevent fluid loss

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If settable lost circulation materials are delivered separately in binary, dual-stream manner, then quick reaction is achieved, but the treatment fluid may be lost to formation before proper placement

Engineering Contradiction:
Improvesetting capabilityVSAvoidtreatment fluid loss
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent incorporates all necessary reaction components into the treatment fluid before injection, allowing the fluid to be pumped as a complete system that reacts in-situ at the target location, preventing loss to formation during transit while maintaining quick setting capability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses an acid precursor as an intermediary that triggers the crosslinking reaction only after the treatment fluid reaches the desired location, controlling the timing of the setting reaction to prevent premature loss to formation

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If single stream treatment fluid is used, then pumping process is simplified, but the reaction control and setting time may be compromised

Engineering Contradiction:
Improvepumping process simplicityVSAvoidreaction control precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent pre-mixes all components in the single stream including the acid precursor, which remains dormant during pumping and only activates the crosslinking reaction after the fluid reaches the target zone, ensuring both operational simplicity and precise reaction control

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent controls the reaction timing by changing the activation parameter - the acid precursor is triggered by specific downhole conditions (temperature, pressure, or contact with formation water) to initiate crosslinking at the optimal moment and location

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for effective prevention and mitigation of severe fluid loss, even in challenging conditions, by simplifying the pumping process and ensuring more precise placement of lost circulation materials, and can be used in combination with other materials to improve effectiveness.

Implementation Method 1

the acid precursor degrades and releases one or more acids

Methodology Applied
Scientific EffectDegradation: Decomposition (biological)

Implementation Method 2

the one or more acids dissolves the source of the one or more polyvalent cations, thereby releasing the one or more polyvalent cations

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 3

the one or more polyvalent cations crosslinks the polyvalent cation reactive polymer, thereby increasing the viscosity of the treatment fluid and causing the treatment fluid to at least partially set

Methodology Applied
Scientific EffectCrosslinking: Chemical Bonding

Data Source

PatentUS11718777B2Reactive polymeric lost circulation materials
Publication Date: 2023.08.08 HALLIBURTON ENERGY SERVICES INC
  • US11718777B2 patent drawing
  • US11718777B2 patent drawing
  • US11718777B2 patent drawing

AI summary

Compositions and methods involving polyvalent cation reactive polymers for use as lost circulation materials in subterranean treatment operations are provided. In some embodiments, the methods include forming a treatment fluid including a base fluid, a source of a polyvalent cation, a polyvalent cation reactive polymer, and an acid precursor; introducing the treatment fluid into a wellbore penetrating at least a portion of a subterranean formation; and allowing the treatment fluid to at least partially set.