Polymer Micelle Cross-Linking for Stable Drug Delivery

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Solution Overview

Problem

Existing methods for controlled drug delivery face challenges such as rapid drug diffusion and premature disintegration of polymeric carriers, leading to unstable drug release and limited storage stability, especially after intravenous administration, and require complex organic synthesis for covalent bonding, which limits applicability and stability.

Innovation Solution

A method involving non-covalent entrapment of active ingredients in polymer-rich phases followed by simultaneous cross-linking to form a 3D polymer network, allowing covalent bonding during cross-linking, which enhances stability and prevents rapid release, using reactive moieties in polymer chains to create a platform technology for various drugs without the need for direct coupling to polymer chains.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If non-covalent encapsulation of drugs in polymeric micelles is used, then easy drug loading and controlled release properties are achieved, but rapid drug diffusion and premature disintegration occur leading to unstable drug release

Engineering Contradiction:
Improveeasy drug loadingVSAvoidstable drug release
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies preliminary action by performing cross-linking of polymer chains in the micellar core before drug administration. This pre-cross-linking stabilizes the micelle structure against disintegration and prevents rapid drug diffusion, while still allowing the micelle to maintain its ability to load and release drugs in a controlled manner after administration.

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If cross-linking of micelles is performed to prevent premature disintegration, then carrier stability is improved, but non-covalently entrapped drugs experience burst release due to drug diffusion

Engineering Contradiction:
Improvecarrier stabilityVSAvoidrapid drug release
Core Design Contradiction:
Stability of the object's compositionVSLoss of substance

Solution Approach 1:

The patent introduces an intermediary approach by using a two-stage process: first cross-linking the polymer chains to stabilize the carrier structure, then incorporating drugs through covalent bonding to the cross-linked network. This intermediary cross-linked structure prevents both carrier disintegration and rapid drug diffusion, as the covalent bonds hold drugs firmly while the cross-linked network maintains structural integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If covalent bonding of drugs to polymer chains is performed through organic synthesis, then stable drug-polymer conjugates are achieved, but complex synthesis procedures and limited applicability occur

Engineering Contradiction:
Improvestable drug conjugateVSAvoidsynthesis complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the drug-polymer conjugation process into two independent stages: first, cross-linking the polymer chains to form a stable network structure; second, incorporating drugs through covalent bonding to this pre-formed cross-linked network. This segmentation simplifies the overall process compared to direct covalent bonding during polymer synthesis, as each stage can be optimized independently and the cross-linked structure provides a stable platform for drug incorporation.

Inventive Principle:
Principle #1Segmentation

4Duration of action of stationary object

If aggressive processing such as freeze-drying is applied to drug-loaded micelles, then storage stability is improved, but micelle properties are detrimentally affected

Engineering Contradiction:
Improvestorage stabilityVSAvoidmicelle property stability
Core Design Contradiction:
Duration of action of stationary objectVSStability of the object's composition

Solution Approach 1:

The patent applies beforehand cushioning by cross-linking the polymer chains in the micellar core before subjecting the formulation to aggressive processing like freeze-drying. This pre-cross-linking creates a robust network structure that cushions and protects the micelle properties during the stress of freeze-drying, preventing degradation of micelle morphology and function while still achieving long-term storage stability.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method achieves prolonged blood circulation and enhanced tumor accumulation of drugs, ensuring controlled release and improved stability, including long-term product stability through lyophilization, reducing acute toxic effects and maintaining therapeutic efficacy.

Implementation Method 1

subjecting this mixture to cross-linking forming a polymer matrix under such conditions that simultaneous with the formation of the polymer matrix the active ingredient is entrapped in this polymer matrix

Methodology Applied
Scientific EffectCross-linking: Chemical Bonding

Implementation Method 2

non-covalent entrapment of active ingredients in polymer-rich phases

Methodology Applied
Scientific EffectNon-covalent entrapment: Absorption (physical)

Implementation Method 3

the non covalently entrapped drug compounds in these cross-linked micellar cores were prone to burst release immediately after introduction in the human of animal body, such as by intravenous injection. This rapid release from the stabilised micelles is the result of drug diffusion

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Data Source

PatentUS8840951B2Method for preparation of a controlled release system
Publication Date: 2014.09.23 CRISTAL DELIVERY
  • US8840951B2 patent drawing
  • US8840951B2 patent drawing

AI summary

The present invention relates to a method for the preparation of a controlled release system and especially to a method for entrapment of compounds in polymer carriers for controlled release of active ingredients, preferably bioactive ingredients, such as drugs. This method results in a system for controlled release of active ingredients and especially for controlled drug delivery. In accordance with the present invention, the tem controlled release” encompasses all kinds of controlled release, including slow release, sustained and delayed release. Particularly, the present invention results in active ingredients, entrapped in or otherwise incorporated in or coupled to polymer carriers or polymeric devices, such as micelles, nanoparticles, microspheres and other types of polymer devices for controlled release; the active ingredients are covalently bonded to the polymer carriers or polymeric devices.