Polymer Microemulsion Flooding Fluid for Enhanced Hydrocarbon Recovery

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Solution Overview

Problem

Current methods for oil and gas well operations face challenges in selecting appropriate additives for enhanced oil recovery, as existing fluids often require a combination of characteristics that are difficult to achieve, leading to suboptimal performance and a need for more effective additives that can adapt across multiple stages of the well's life cycle.

Innovation Solution

The use of a water flooding fluid comprising a polymer and an emulsion or microemulsion, specifically formulated with a surfactant and solvent, to enhance hydrocarbon production and minimize well damage, with the emulsion or microemulsion comprising water, a surfactant, and a solvent such as fatty acid ester or terpene, which improves recovery and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional flooding fluids are used, then the well operations can proceed with simple composition, but the hydrocarbon recovery efficiency is suboptimal

Engineering Contradiction:
Improvehydrocarbon recovery efficiencyVSAvoidfluid composition complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs composite flooding fluids that integrate multiple functional components: polymers for viscosity control, surfactants for interfacial tension reduction, and nanomaterials for enhanced displacement efficiency. This composite approach resolves the contradiction by achieving superior hydrocarbon recovery through synergistic material combinations while managing the inherent complexity through systematic formulation.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The flooding fluid composition is designed to perform multiple functions simultaneously: the polymer phase controls flow dynamics, the surfactant phase reduces interfacial tension, and the nanomaterial phase enhances displacement efficiency. This multi-functionality allows a single fluid system to address multiple recovery challenges, improving productivity without requiring separate treatment stages.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If emulsions are used to enhance recovery, then the hydrocarbon production increases, but the emulsion stability over time deteriorates

Engineering Contradiction:
Improvehydrocarbon productionVSAvoidemulsion stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent optimizes emulsion stability by precisely controlling critical parameters including surfactant concentration, oil-to-water phase ratios, and ionic strength. By adjusting these parameters within optimal ranges, the emulsion maintains both its hydrocarbon production enhancement capability and long-term compositional stability, resolving the contradiction between productivity improvement and stability maintenance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Surfactants serve as intermediary substances that mediate between the immiscible oil and water phases. The patent selects and optimizes surfactant types and concentrations to create stable emulsion structures that prevent phase separation while maintaining the dynamic properties needed for enhanced hydrocarbon recovery, thus balancing productivity and stability requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If multiple additives are combined to achieve necessary characteristics, then the fluid performance improves, but the selection and formulation difficulty increases

Engineering Contradiction:
Improvefluid performanceVSAvoidadditive selection and formulation
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent segments the complex flooding fluid formulation into distinct functional modules: polymer additives for viscosity control, surfactant packages for interfacial management, and optional nanomaterial enhancements. This segmentation allows systematic selection and optimization of each component independently, then integrates them into a cohesive formulation, making the complex multi-additive system more manageable while maintaining high fluid performance.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer and microemulsion composition increases hydrocarbon production, improves recovery, and prevents well damage, outperforming traditional flooding fluids by stabilizing the emulsion and maintaining its finely dispersed state over time.

Implementation Method 1

the emulsion or microemulsion comprises water, a surfactant, and a solvent

Methodology Applied
Scientific EffectSurfactant: Surfactant

Implementation Method 2

injecting a water flooding fluid comprising a polymer and an emulsion or microemulsion into the wellbore

Methodology Applied
Scientific EffectViscosification:

Data Source

PatentUS10577531B2Polymers and emulsions for use in oil and/or gas wells
Publication Date: 2020.03.03 FLOTEK CHEMISTRY LLC
  • US10577531B2 patent drawing
  • US10577531B2 patent drawing
  • US10577531B2 patent drawing

AI summary

Methods and compositions comprising an emulsion or a microemulsion and a polymer for use in an oil and/or gas well are provided. In some embodiments, the emulsion or the microemulsion comprises water, a solvent, and a surfactant, and optionally, one or more additives. In certain embodiments, the polymer comprises a copolymer comprising an acrylamide.