Biodegradable Polymer Microparticles Plasma Surface Treatment

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Solution Overview

Problem

Biodegradable polymer microparticles for fillers face challenges with low dispersibility due to hydrophobicity, requiring excipients that increase viscosity and reduce longevity when injected into the body, leading to decreased treatment satisfaction.

Innovation Solution

A freeze-dried body comprising hydrophilic surface-treated biodegradable polymer microparticles with a plasma or base surface treatment, using a biocompatible carrier to enhance dispersibility and prevent self-aggregation, reducing the need for excipients and improving injection stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If excipient is added to improve dispersibility of biodegradable polymer microparticles, then dispersibility is improved, but viscosity increases and treatment longevity decreases

Engineering Contradiction:
ImprovedispersibilityVSAvoidviscosity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies surface treatment to the biodegradable polymer microparticles to change their surface properties from hydrophobic to hydrophilic. This parameter change in surface characteristics improves dispersibility without requiring excipients, thereby avoiding the viscosity increase that would otherwise be necessary to achieve adequate dispersibility.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent removes the excipient component from the filler composition entirely. By achieving adequate dispersibility through surface treatment of the microparticles alone, the formulation eliminates the need for excipients, thereby avoiding both viscosity increase and the longevity reduction that occurs when excipients are injected into the body.

Inventive Principle:
Principle #2Taking out (Extraction)

2Stability of the object's composition

If excipient content is increased to maintain dispersibility, then dispersibility is maintained, but treatment duration decreases due to rapid decomposition

Engineering Contradiction:
ImprovedispersibilityVSAvoidtreatment duration
Core Design Contradiction:
Stability of the object's compositionVSDuration of action of moving object

Solution Approach 1:

The patent removes excipients from the formulation entirely, relying solely on surface-treated microparticles. This eliminates the decomposition issue associated with excipients while maintaining dispersibility through the hydrophilic surface treatment, thereby preserving treatment duration.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

By changing the surface properties of the microparticles through plasma or base treatment, the patent achieves adequate dispersibility without excipients. This parameter change in surface hydrophilicity ensures both maintained dispersibility and extended treatment duration by eliminating excipient decomposition.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of moving object

If biodegradable polymer microparticles are used without excipient, then treatment longevity is improved, but dispersibility decreases

Engineering Contradiction:
Improvetreatment longevityVSAvoiddispersibility
Core Design Contradiction:
Duration of action of moving objectVSStability of the object's composition

Solution Approach 1:

The patent applies surface treatment (plasma or base treatment) to change the surface properties of the biodegradable polymer microparticles from hydrophobic to hydrophilic. This parameter change enables the microparticles to disperse adequately in the injection medium without requiring excipients, thereby achieving both improved treatment longevity and maintained dispersibility.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical/chemical role of excipients with a surface treatment process. Instead of using excipients to achieve dispersibility, the patent uses surface treatment to modify the microparticle properties directly, substituting one mechanism for another to achieve the same functional outcome without the adverse effects of excipients.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Stability of the object's composition

If surface treatment is applied to improve hydrophilicity, then dispersibility is improved, but manufacturing complexity increases

Engineering Contradiction:
ImprovedispersibilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent uses plasma treatment or base treatment to achieve surface modification. These are established industrial processes that can be efficiently applied to microparticles, providing a practical balance between achieving hydrophilic surface properties and maintaining manufacturing feasibility.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves excellent dispersibility and stability of biodegradable polymer microparticles in filler injections, allowing for effective use without excipients, maintaining treatment efficacy and reducing side effects by controlling particle size and surface treatment.

Implementation Method 1

the hydrophilic surface-treated biodegradable polymer microparticle is a plasma surface-treated product

Methodology Applied
Scientific EffectPlasma treatment: Plasma

Implementation Method 2

the hydrophilic surface-treated biodegradable polymer microparticle is a base surface-treated product using discharge

Methodology Applied
Scientific EffectBase treatment using discharge: Electrical Discharge Machining

Implementation Method 3

freeze-drying the mixed solution to obtain a freeze-dried body

Methodology Applied
Scientific EffectFreeze-drying: Freeze Drying

Data Source

PatentUS20240157025A1Biodegradable polymer fine particle for filler, freeze-dried body including the same, manufacturing method thereof, and filler injection including freeze-dried body
Publication Date: 2024.05.16 ULTRA V
  • US20240157025A1 patent drawing
  • US20240157025A1 patent drawing
  • US20240157025A1 patent drawing

AI summary

Disclosed herein are a biodegradable polymer microparticle for a filler, a freeze-dried body including the same, a manufacturing method thereof, and filler injection including the freeze-dried body. The freeze-dried body includes hydrophilic surface-treated biodegradable polymer microparticle and a biocompatible carrier, wherein the hydrophilic surface-treated biodegradable polymer microparticle has an average particle diameter (D50) of 20 to 50 μm and is polydioxanone which has a carboxyl group on the surface thereof. The hydrophilic surface-treated biodegradable polymer microparticle is a plasma surface-treated product or a base surface-treated product using discharge of the biodegradable polymer microparticle. The content of the biocompatible carrier is 1 to 5 parts by weight based on 100 parts by weight of the freeze-dried body.