Polymer-Modified Li/Al-LDH Adsorbent for Low-Concentration Lithium Extraction

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Solution Overview

Problem

There is a scarcity of materials and methods that are both efficient and cost-effective for extracting low-concentration lithium resources, particularly from sources like water byproducts from mining or shale gas production.

Innovation Solution

A composition comprising a Li/Al-LDH substrate modified with a polymer, prepared via a one-step coprecipitation method, which enhances the adsorption of lithium from low-concentration sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional hydrometallurgical methods are used for lithium extraction, then the extraction process can be performed, but lithium selectivity is poor and purification becomes complicated

Engineering Contradiction:
Improvelithium selectivityVSAvoidpurification process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs Li/Al-LDH with a layered porous structure that provides selective channels for lithium ion transport. The interlayer spacing and channel dimensions are optimized to preferentially accommodate lithium ions while excluding larger impurity ions, achieving high selectivity without complex purification steps

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent creates a composite material by combining Li/Al-LDH with polymer coatings or surface modifications. This composite structure integrates the selective ion transport properties of LDH with the functional advantages of polymers, enhancing both selectivity and ease of operation

Inventive Principle:
Principle #40Composite materials

2Productivity

If polymer modification is applied to Li/Al-LDH, then lithium extraction performance is improved, but material complexity increases

Engineering Contradiction:
Improvelithium extraction performanceVSAvoidmaterial structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies polymer modification only to the surface or specific regions of the Li/Al-LDH particles rather than throughout the entire bulk structure. This localized modification enhances lithium extraction performance at the active sites while maintaining the simple bulk structure and avoiding excessive material complexity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent merges the advantages of Li/Al-LDH (high lithium selectivity) with polymer benefits (improved extraction kinetics and stability) into a single integrated material system. This combination achieves enhanced productivity while the merging process itself simplifies the overall material design compared to using separate treatment steps

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If adsorption method is used for lithium extraction, then high selectivity and low energy consumption are achieved, but efficiency for low-concentration lithium sources is insufficient

Engineering Contradiction:
Improvelithium selectivityVSAvoidextraction efficiency from low-concentration sources
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent performs preliminary concentration or pre-treatment of low-concentration lithium sources before the adsorption process. This may involve adjusting pH, adding coagulants, or using membrane pre-concentration to increase lithium concentration to levels where the adsorption method becomes highly effective, thereby overcoming the limitation of low-concentration source extraction

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer-modified Li/Al-LDH composition demonstrates improved lithium extraction performance, is recyclable, and operates under environmentally friendly conditions, with a pollution-free desorption process.

Implementation Method 1

the adsorption is recognized globally as the premier commercial technique due to its high selectivity for lithium ions

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

During the adsorption/desorption process, LiCl intercalates/extracts from the adsorbent to maintain charge balance

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Data Source

PatentUS20250367633A1COMPOSITIONS AND METHODS FOR POLYMER-MODIFIED LITHIUM/ALUMINUM LAYERED DOUBLE HYDROXIDE (Li/Al-LDH)
Publication Date: 2025.12.04 VIRGINIA TECH INTELLECTUAL PROPERTIES INC
  • US20250367633A1 patent drawing
  • US20250367633A1 patent drawing
  • US20250367633A1 patent drawing

AI summary

The present disclosure pertains to methods for enhancing the properties of conventional Li/Al-LDH by integrating polymers to provide compositions comprising a Li/Al-LDH material and a polymer. The present disclosure further pertains to methods of using such polymer-modified-LDH to improve lithium adsorption and extraction performance. The disclosed methods can comprise incorporating the polymer during the precipitation reaction or by mixing the Li/Al-LDH product with a polymer solution under specific conditions. During the lithium extraction process, the disclosed compositions comprising a Li/Al-LDH material and a polymer can be used as an excellent lithium adsorbent to capture lithium ions from low-concentration lithium resources due to its improved physicochemical properties. The disclosed compositions comprising a Li/Al-LDH material and a polymer provides compositions for lithium extraction from low concentration resources, as well as expands the scope of lithium adsorbent material development.