Porous Polymer-Nanomaterial Composite for Analyte Capture

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Solution Overview

Problem

Current nanostructured materials are impractical for many applications due to their fragile nature and difficulty in integration into devices, while pure polymer-based sorbents lack the necessary surface area and selectivity for effective chemical processing and separation.

Innovation Solution

A composite material comprising a nanostructured material integrated with a porous polymeric binder, forming a thin film that can be coupled to a substrate, providing enhanced surface area, selectivity, and stability for chemical applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If nanostructured materials are used to provide high surface area and selectivity, then capture capacity and selectivity are improved, but mechanical strength and stability deteriorate due to fragile nature

Engineering Contradiction:
Improvesurface areaVSAvoidmechanical strength
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent creates a composite material system where nanostructured materials (提供高比表面积和选择性) are integrated with a porous polymeric binder (提供机械强度和稳定性). The porous polymer matrix embeds and supports the fragile nanomaterials, preventing their breakdown while maintaining their high surface area characteristics and chemical selectivity for analyte capture.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If nanostructured materials are used to provide high surface area, then sorption capacity is improved, but reliability deteriorates due to physical fragility and flaking

Engineering Contradiction:
Improvesorption capacityVSAvoidstability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The composite structure combines nanostructured materials (high sorption capacity) with porous polymeric binder (high reliability). The polymer matrix physically supports the nanomaterials, preventing flaking and breakdown during use, while the nanomaterials maintain their high sorption capacity through preserved surface area and porosity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The porous polymeric binder creates a three-dimensional network structure that provides both mechanical support and maintains accessibility to the nanomaterial surfaces. The porosity allows analytes to reach the high-surface-area nanomaterials while the polymer framework ensures structural integrity and prevents nanomaterial disintegration.

Inventive Principle:
Principle #31Porous materials

3Reliability

If pure polymer based sorbent materials are used to provide mechanical strength, then stability is improved, but surface area and selectivity deteriorate

Engineering Contradiction:
ImprovestabilityVSAvoidsurface area
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The composite reverses the roles compared to pure polymer systems: the polymer provides mechanical strength and stability, while the embedded nanostructured materials provide the high surface area and chemical selectivity. This division of functions allows each component to contribute its superior properties without the limitations of pure polymer sorbents.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite material enables improved capture and separation of analytes, offering increased surface area, selectivity, thermal stability, and mechanical strength, facilitating efficient chemical processing and separation in various industrial applications.

Implementation Method 1

a porous polymer, which provides a binder for the nanomaterials

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

High surface area nanostructured materials provide high sorption capacities

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS9370749B2Porous multi-component material for the capture and separation of species of interest
Publication Date: 2016.06.21 BATTELLE MEMORIAL INST
  • US9370749B2 patent drawing
  • US9370749B2 patent drawing
  • US9370749B2 patent drawing

AI summary

A method and porous multi-component material for the capture, separation or chemical reaction of a species of interest is disclosed. The porous multi-component material includes a substrate and a composite thin film. The composite thin film is formed by combining a porous polymer with a nanostructured material. The nanostructured material may include a surface chemistry for the capture of chemicals or particles. The composite thin film is coupled to the support or device surface. The method and material provides a simple, fast, and chemically and physically benign way to integrate nanostructured materials into devices while preserving their chemical activity.