Polymer Needle Tissue Detection System

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current needles used for lumbar punctures often cause trauma to patients due to their design, leading to increased risk of blood contamination and nerve damage, and lack of tactile feedback makes precise placement difficult.

Innovation Solution

A polymer needle with a low-friction insertion tip and an elongate sleeve that provides tactile feedback, combined with a detection system using electrodes and a circuit to indicate the needle's location within the body, reducing tissue damage and improving placement accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a beveled tip needle is used for lumbar puncture, then the needle can effectively cut through tissue to reach the dural sac, but it causes significant tissue trauma and increases the risk of blood contamination

Engineering Contradiction:
Improveneedle insertion effectivenessVSAvoidtissue trauma
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The needle tip geometry is changed from a sharp beveled edge to a rounded atraumatic tip with specific dimensional parameters (radius of curvature, length). This parameter change allows the needle to penetrate tissue through compression and displacement rather than cutting, reducing tissue trauma while maintaining insertion effectiveness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Instead of using a sharp cutting edge that removes tissue, the invention uses a rounded tip that pushes tissue aside. This inverts the traditional approach from cutting to displacing, achieving penetration through compression rather than separation of tissue layers.

Inventive Principle:
Principle #13The other way round (Inversion)

2Object-affected harmful factors

If an atraumatic needle with a rounded tip is used, then tissue trauma is reduced, but the user experiences less tactile feedback during insertion making precise placement difficult

Engineering Contradiction:
Improvetissue traumaVSAvoidtactile feedback
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The needle incorporates tactile feedback mechanisms including a flared hub that amplifies resistance sensations from tissue engagement, and surface texturing that enhances grip and sensation. These features provide the user with enhanced tactile information about needle depth and tissue interaction despite the rounded tip design.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The flared hub acts as an intermediary between the rounded needle tip and the user's hand. It amplifies and transmits the subtle resistance sensations from tissue penetration to the user, making tactile feedback more perceptible without changing the atraumatic tip design.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If stainless steel is used for needle construction, then the needle has good biocompatibility and can be easily sterilized, but it provides excessive tactile resistance and potential for tissue cutting

Engineering Contradiction:
Improvebiocompatibility and sterilizationVSAvoidtissue damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The needle is constructed from composite materials combining a biocompatible metal core (for strength and sterilization) with a polymer coating or polymer construction (for reduced friction and tissue interaction). This composite structure maintains the benefits of stainless steel while eliminating its harmful cutting characteristics.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The material properties are changed by using polymers or polymer-coated metals instead of solid stainless steel. This parameter change in material composition reduces the coefficient of friction with tissue and eliminates the sharp cutting edge, while maintaining biocompatibility through selection of medically approved polymer materials.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If multiple insertions are performed to locate the dural sac, then the likelihood of successful CSF sampling increases, but the risk of traumatic lumbar puncture increases significantly

Engineering Contradiction:
ImproveCSF sampling successVSAvoidtraumatic puncture risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The enhanced tactile feedback from the flared hub and surface texturing allows the user to detect tissue engagement and dural sac penetration with greater precision on the first insertion. This reduced the need for multiple attempts and thereby降低了 the cumulative risk of traumatic puncture.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer needle minimizes tissue trauma and enhances user feedback during insertion, while the detection system accurately determines the needle's location, reducing the risk of blood contamination and improving diagnostic accuracy.

Implementation Method 1

A polymer needle can reduce trauma to a patient and provide tactile feedback to a person handling the polymer needle during insertion

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

The circuit can be configured to provide a signal based on an electrical characteristic between the first electrode and the second electrode

Methodology Applied
Scientific EffectElectrical conductivity: Conduction (electrical)

Data Source

PatentUS10791990B2Tissue detection system with a polymer needle
Publication Date: 2020.10.06 REGENTS OF THE UNIVERSITY OF MINNESOTA
  • US10791990B2 patent drawing
  • US10791990B2 patent drawing
  • US10791990B2 patent drawing

AI summary

A detection system can include a device, a circuit, and at least one indicator. The device can include polymer needle having a distal end and a proximal end. A needle lumen can be extended along a longitudinal axis of the polymer needle. The distal end can include an insertion tip. An elongate sleeve can include a first end and a second end. The polymer needle can be located within an inner bore of the elongate sleeve. The insertion tip of the polymer needle can be disposed at a distance from the elongate sleeve. A first electrode can be coupled to the device and a second electrode can be electrically isolated from the first electrode. The circuit can be configured to provide a signal based on an electrical characteristic between the first electrode and the second electrode. At least one indicator can be communicatively coupled to the circuit and configured to provide an output based on the signal.