Polymer Particles with Fixed Charges for Electrophoretic Displays

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Solution Overview

Problem

Existing electrophoretic display (EPD) technologies face challenges in creating charged particles for electrophoretic fluids, particularly in non-polar media, with issues like charge instability and the need for multiple surfactants and particle species interactions, which complicates the development of high-performance EPD particles.

Innovation Solution

The development of polymer particles with permanently fixed charges using copolymerized polymerizable ionic liquids, which incorporate soft, bulky cations and anions, allowing for controlled charge and stable particle movement without unbound charging agents in the dispersion medium, thereby reducing electro-hydrodynamic instability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional surfactant-based charging methods are used, then particles can be charged in low dielectric constant media, but charge stability is poor and unbound charging agents remain in the dispersion medium causing electro-hydrodynamic instability

Engineering Contradiction:
Improvecharge stabilityVSAvoidelectro-hydrodynamic instability
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The charging agent (ionic liquid) is incorporated into the particle structure during the polymerization process, so the charge is established before the particles are used in the electrophoretic fluid. This preliminary incorporation ensures that no unbound charging agents remain in the dispersion medium, eliminating the source of electro-hydrodynamic instability while maintaining charge stability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The harmful unbound charging agents are completely removed from the system by incorporating the ionic liquid charging agent into the particle structure during synthesis. The charging function is extracted and embedded within the particle itself, so no separate charging agents remain in the dispersion medium to cause instability.

Inventive Principle:
Principle #2Taking out (Extraction)

2Adaptability or versatility

If multiple surfactants and particle species are used, then electrophoretic fluid formulation can be achieved, but the formulation becomes complicated with dynamic interactions between components

Engineering Contradiction:
Improveformulation flexibilityVSAvoidformulation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The polymerizable ionic liquid serves multiple functions simultaneously: it acts as the charging agent, it serves as a comonomer in particle synthesis, and it contributes to the particle's electrical properties. This multi-functionality eliminates the need for separate surfactants and charging agents, simplifying the formulation while maintaining versatility in particle design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The charging agent function and the particle structure are merged into a single integrated component. The ionic liquid is incorporated during polymerization, combining what were previously separate elements (particles and charging agents) into one unified structure, thereby reducing formulation complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If charges are fixed to particle surface after synthesis, then particle charge can be controlled, but good access to particle surface is required which may be blocked by steric stabilisation layer

Engineering Contradiction:
Improvecharge controlVSAvoidsurface accessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

Instead of attempting to modify the particle surface after synthesis (which would be blocked by steric stabilisation layers), the charge is incorporated into the particle structure during the polymerization process. This preliminary action occurs when the particle surface is still accessible, allowing the ionic liquid to be integrated throughout the particle formation process.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If polymerizable ionic liquid is copolymerized during particle synthesis, then charge is permanently fixed and unbound charging agents are eliminated, but the synthesis process requires integration of ionic liquid into polymerization

Engineering Contradiction:
Improvecharge permanenceVSAvoidsynthesis process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The polymerizable ionic liquid serves dual purposes: it provides the charge function and it acts as a comonomer in the polymerization process. This eliminates the need for separate charging steps and integrates charge incorporation directly into the particle synthesis, simplifying the overall manufacturing process while ensuring permanent charge fixation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the creation of high-performance EPD particles with zeta potentials over 50 mV, improving display switching speed and performance, and allows for a cost-effective, one-step production process without the need for solvent transfer or complex drying methods.

Implementation Method 1

copolymerising a polymerisable ionic liquid having a polymerisable anion

Methodology Applied
Scientific EffectCopolymerization: Photopolymerisation

Implementation Method 2

charged electrophoretic particles dispersed between two substrates... charged particles move to the electrode of opposite polarity

Methodology Applied
Scientific EffectElectrophoresis: Electrophoresis

Data Source

PatentEP3008096B1Particles for electrophoretic displays
Publication Date: 2019.06.26 MERCK PATENT GMBH
  • EP3008096B1 patent drawing
  • EP3008096B1 patent drawing
  • EP3008096B1 patent drawing

AI summary

This invention relates to polymer particles, a process for their preparation, electrophoretic fluids comprising such particles, and electrophoretic display devices comprising such fluids.