Polymer Compound for Phase Difference Layer Alignment

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Solution Overview

Problem

Existing phase difference films used in liquid crystal display devices suffer from insufficient alignment and surface unevenness, particularly when used without an alignment film.

Innovation Solution

A polymer compound with specific repeating units and acid and hydroxyl values is blended into a liquid crystal composition before alignment, forming a phase difference layer with high alignment and suppressed surface unevenness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a homeotropic alignment liquid crystal film is produced by directly coating a plastic substrate with a polymerizable and reactive liquid crystal mixture solution including a surfactant, then the alignment film is formed without requiring an alignment film, but the alignment is insufficient and surface unevenness may occur

Engineering Contradiction:
ImproveElimination of alignment filmVSAvoidAlignment quality and surface uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The invention changes the chemical parameters of the liquid crystal composition by incorporating a polymerizable monomer and specific additives, transforming the coating solution into a composition that can achieve proper alignment and surface uniformity when polymerized, thereby resolving the contradiction between eliminating the alignment film and maintaining alignment quality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite liquid crystal composition containing multiple components including polymerizable monomers, surfactants, and specific additives that work together to achieve both the elimination of the alignment film and the maintenance of high alignment quality and surface uniformity

Inventive Principle:
Principle #40Composite materials

2Length of stationary object

If the phase difference layer is formed without an alignment film to reduce device thickness, then the device structure is simplified, but alignment insufficiency and surface unevenness occur

Engineering Contradiction:
ImproveDevice thicknessVSAvoidAlignment quality and surface uniformity
Core Design Contradiction:
Length of stationary objectVSManufacturing precision

Solution Approach 1:

The invention modifies the chemical composition parameters of the liquid crystal mixture to include polymerizable components that, upon polymerization, provide the necessary alignment control and surface uniformity, enabling the elimination of the alignment film while maintaining optical quality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces the mechanical alignment function previously provided by a separate alignment film with a chemical alignment mechanism embedded in the polymerizable liquid crystal composition, allowing the alignment function to be integrated into the phase difference layer itself

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer compound enhances the alignment of the phase difference layer and reduces surface unevenness, improving the performance of liquid crystal display devices by ensuring uniformity and optical quality.

Implementation Method 1

by blending a polymer compound which has a specific repeating unit and satisfies a predetermined acid value and hydroxyl value into a liquid crystal composition before alignment state of a liquid crystalline compound is fixed

Methodology Applied
Scientific EffectAlignment:

Implementation Method 2

a liquid crystal composition comprising: the polymer compound according to any one of [1] to 11; and a liquid crystalline compound having a polymerizable group

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Data Source

PatentUS11203655B2Polymer compound, liquid crystal composition, phase difference layer, optical film, polarizing plate, and image display device
Publication Date: 2021.12.21 FUJIFILM CORP
  • US11203655B2 patent drawing
  • US11203655B2 patent drawing
  • US11203655B2 patent drawing

AI summary

An object of the present invention is to provide a polymer compound which can form a phase difference layer having high alignment and suppressed surface unevenness by being blended into a liquid crystal composition, and a liquid crystal composition, a phase difference layer, an optical film, a polarizing plate, and an image display device using the same. The polymer compound of the present invention includes a repeating unit represented by Formula (I), a repeating unit represented by Formula (II), and a repeating unit represented by Formula (III), in which an acid value is 115 mgKOH/g or more, and a hydroxyl value is 70 mgKOH/g or more.