Polymer Protective Layer for Lithium Metal Anodes

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Solution Overview

Problem

Lithium-based electrochemical cells face challenges such as reactivity, dendrite formation, electrolyte compatibility, and safety issues, hindering their commercialization, despite offering higher capacity and longer lifespan compared to conventional batteries.

Innovation Solution

Development of polymers with specific side chains capable of associating with metal cations and hydrophilic groups, used as protective layers in lithium-based electrochemical cells to enhance electrolyte compatibility, prevent dendrite formation, and improve safety by forming a protective barrier between the electroactive layer and the electrolyte.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium metal is used as the anode material to achieve high capacity, then the energy density is improved, but the reactivity with electrolyte and dendrite formation increase

Engineering Contradiction:
Improveenergy densityVSAvoidreactivity control
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A polymer protective layer is introduced as an intermediary between the lithium metal anode and the electrolyte. This layer contains functional groups (carboxylic acid, sulfonic acid, phosphoric acid, or boronic acid) that selectively coordinate with lithium ions, allowing ionic conduction while preventing direct contact between lithium metal and the electrolyte, thus eliminating reactivity issues while maintaining high energy density

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin polymer film is applied as a protective coating on the lithium metal surface. This flexible thin film allows lithium ion transport during charge-discharge cycles while physically preventing dendrite formation and electrolyte decomposition, enabling the use of high-capacity lithium metal anodes

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If conventional protective layers are used to prevent reactivity, then safety is improved, but ionic conductivity and cycle life remain insufficient

Engineering Contradiction:
ImprovesafetyVSAvoidcycle life
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The polymer protective layer is designed with specific functional groups having optimized acid strengths (pKa values) and lithium coordination capabilities. By adjusting the type and concentration of functional groups, the layer achieves simultaneous optimization of ionic conductivity (for cycle life) and protective functionality (for safety), overcoming the trade-off between protection and performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The protective layer is constructed as a composite polymer system containing multiple functional groups with different properties. This composite structure combines the protective benefits of acid groups with enhanced ionic conductivity, creating a material that simultaneously improves safety and extends cycle life beyond what single-component protective layers can achieve

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer layers effectively prevent reaction between lithium and the electrolyte, reduce internal resistance, and increase the cycle life of lithium-based electrochemical cells, enhancing their safety and performance.

Implementation Method 1

The first type of side chain includes a group capable of associating with a metal cation

Methodology Applied
Scientific EffectCation association: Ion Repulsion/Attraction

Implementation Method 2

The second type of side chain includes a hydrophilic group

Methodology Applied
Scientific EffectHydrophilic interaction: Hydrophile

Data Source

PatentUS10020512B2Polymer for use as protective layers and other components in electrochemical cells
Publication Date: 2018.07.10 SION POWER CORP
  • US10020512B2 patent drawing
  • US10020512B2 patent drawing
  • US10020512B2 patent drawing

AI summary

Polymers for use as protective layers and other components in electrochemical cells are provided. In some embodiments, the electrochemical cell is a lithium-based electrochemical cell.