Cross-linked Polymer Artificial SEI for Silicon Anode Stability

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Solution Overview

Problem

Silicon-based anode materials for lithium ion batteries face challenges due to large volume changes during lithium insertion and extraction, leading to mechanical degradation and instability of the solid electrolyte interface (SEI), which results in rapid capacity loss and reduced cycle life.

Innovation Solution

A polymerized artificial SEI is formed on the electrode material using a water-soluble organic polymer and a crosslinker, creating a cross-linked polymeric coating that stabilizes the electrode and prevents SEI thickening, thereby enhancing cycle life and capacity retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon is used as anode material to increase lithium ion capacity, then capacity is improved, but volume change during lithiation/delithiation causes mechanical degradation and SEI instability

Engineering Contradiction:
Improvelithium ion capacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A flexible polymer coating layer is applied to the silicon anode surface. This coating acts as a protective shell that can accommodate the large volume expansion (up to 400%) of silicon during lithiation while maintaining structural integrity. The flexible polymer film prevents mechanical degradation and stabilizes the SEI layer, enabling the high-capacity silicon material to maintain reliability over many charge-discharge cycles.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The invention creates a composite structure combining silicon with a polymer coating material. This composite approach allows the silicon to provide high lithium ion capacity while the polymer component provides mechanical stability and SEI protection. The synergistic combination resolves the contradiction between achieving high capacity and maintaining long-term reliability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If polymerized artificial SEI is formed on electrode material, then SEI stability is improved, but additional coating process is required

Engineering Contradiction:
ImproveSEI stabilityVSAvoidcoating process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The polymer coating is applied in advance to the silicon anode surface before the electrode is assembled into the battery. This preliminary action creates a pre-stabilized surface that will maintain SEI stability throughout subsequent cycling. By performing the coating operation beforehand, the complexity is managed in a controlled manufacturing step rather than requiring ongoing intervention during battery operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The polymer coating material is selected to automatically form a stable SEI layer through its inherent chemical properties when exposed to the electrolyte. The material self-organizes and polymerizes on the silicon surface, creating a protective interface without requiring complex external control systems or ongoing adjustments. This self-service mechanism simplifies the overall system while achieving reliable SEI stability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The artificial SEI significantly reduces irreversible capacity loss, maintains structural stability, and prevents SEI formation during cycling, resulting in improved cycle life and capacity retention of lithium ion batteries.

Implementation Method 1

a polymerized artificial SEI is formed on the electrode material using a water-soluble organic polymer and a crosslinker, creating a cross-linked polymeric coating

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 2

Electrolyte decomposition occurs on the low potential anode and forms a passivating SEI layer on the silicon surface during battery charging

Methodology Applied
Scientific EffectPassivation:

Data Source

PatentUS9685678B2Electrode materials with a synthetic solid electrolyte interface
Publication Date: 2017.06.20 A123 SYSTEMS LLC
  • US9685678B2 patent drawing
  • US9685678B2 patent drawing
  • US9685678B2 patent drawing

AI summary

A material suitable for use in an electrode, preferably an anode, and processes of its formation are provided. The material includes an electrode base material and an organic artificial solid electrolyte interface material including a water soluble organic polymer coating the electrode base material. The polymer is polymerized with a crosslinker to form the organic artificial solid electrolyte interface material. The resulting artificial SEI coated electrode material demonstrates superior discharge rate capacity and cycle stability.