Polymer Composition for Selective Surface Modification

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Solution Overview

Problem

Conventional methods face challenges in forming fine patterns below 30 nm due to optical limitations and require improved techniques for selectively modifying base materials with fine surface regions, particularly in achieving sufficient substrate selectivity and polymer brush formation density.

Innovation Solution

A composition containing a polymer with specific terminal structures, such as Formula (1-1) and Formula (2-1), is developed to enhance substrate selectivity and polymer brush formation density, comprising a polymer with monovalent substituents like cyano, thiol, or phosphonic acid groups, which improves adsorption and reduces steric hindrance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a polymer brush with adsorptive terminal group is used for selective modification, then substrate selectivity is improved, but polymer brush formation density is insufficient due to high steric hindrance

Engineering Contradiction:
Improvesubstrate selectivityVSAvoidpolymer brush formation density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The polymer is divided into distinct segments: a backbone chain and terminal groups with adsorptive functionality. This segmentation allows the terminal groups to independently interact with the substrate surface while the backbone provides structural support, reducing steric hindrance effects and improving both substrate selectivity and brush formation density

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces specific functional groups (cyano, thiol, phosphoric acid, phosphonic acid, sulfonic acid) at the terminal positions of the polymer chain. These terminal groups have localized adsorptive properties that enable selective interaction with metal surfaces, while the rest of the polymer chain maintains appropriate spacing to minimize steric hindrance

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If conventional lithography is used for fine pattern formation, then manufacturing process is simple, but pattern size cannot achieve less than 30 nm due to optical factors

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidpattern size
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent replaces conventional optical lithography with a bottom-up self-assembly approach using block copolymers. This substitution eliminates optical diffraction limitations and enables pattern formation at dimensions below 30 nm through spontaneous phase separation and self-organization of polymer blocks

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The block copolymer system performs self-assembly and spontaneous phase separation to form nanoscale patterns without requiring complex lithographic equipment. The polymer blocks automatically organize into periodic structures driven by thermodynamic forces, enabling fine pattern formation through self-service mechanisms

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves favorable substrate selectivity and increased polymer brush formation density, enabling effective modification of base materials with multiple surface regions, particularly metal surfaces, thereby overcoming the limitations of conventional techniques.

Implementation Method 1

a polymer having at least one structure represented by Formula (1-1) at a terminal of a main chain... A1 represents a monovalent substituent having substrate adsorbability at a terminal

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20240158547A1Composition and polymer
Publication Date: 2024.05.16 TOKYO OHKA KOGYO CO LTD
  • US20240158547A1 patent drawing
  • US20240158547A1 patent drawing
  • US20240158547A1 patent drawing

AI summary

A composition for selectively modifying a base material having a surface having two or more regions made of materials that are different from each other and contains a polymer and a solvent, in which the polymer has at least one structure represented by Formula (1-1) at a terminal of a main chain thereof. In the formula, X represents NR1, O, S, or Te; R1 represents a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms; A1 represents a monovalent substituent having substrate adsorbability at a terminal; and * represents a bonding site that is bonded to the main chain of the polymer*—X-A1  (1-1).