Polymer-Shell Battery Additive for LiPF6 Heat Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Rechargeable lithium batteries face issues with thermal stability and safety due to the decomposition of LiPF6, leading to electrolyte depletion and increased resistance, which compromises high-temperature performance and safety.

Innovation Solution

An additive for lithium batteries comprising a core-shell structure, where the core includes a forming agent and the shell is made of a polymer with a melting point of 90 °C to 120 °C, which releases the core material at high temperatures to suppress short circuits and maintain battery characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If LiPF6 is used as a lithium salt in the electrolyte, then the battery can achieve good electrochemical performance, but the LiPF6 decomposes at high temperatures causing electrolyte depletion and safety issues

Engineering Contradiction:
Improveelectrochemical performanceVSAvoidthermal stability
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a polymer-coated lithium salt additive as an intermediary substance. This additive has a polymer shell that remains stable at high temperatures while containing lithium salt in the core that can slowly release. The intermediary additive protects the main LiPF6 electrolyte from thermal decomposition by providing a stable alternative lithium source and forming protective films on electrode surfaces, thereby resolving the contradiction between electrochemical performance and thermal stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the physical and chemical parameters of the lithium salt by coating it with a polymer layer. This changes the release behavior of the lithium salt from immediate dissolution to controlled gradual release. The polymer coating acts as a barrier that controls the interaction between lithium salt and electrolyte/solvent, preventing rapid decomposition at high temperatures while still allowing electrochemical function, thus resolving the thermal stability issue.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the battery operates at high temperatures, then the charging rate and energy density can be maintained, but the resistance increases and safety deteriorates due to LiPF6 decomposition

Engineering Contradiction:
Improvecharging rateVSAvoidhigh-temperature safety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by having the polymer-coated lithium salt additive pre-form protective films on the electrode surfaces before thermal runaway can occur. The additive proactively stabilizes the electrolyte system at high temperatures by releasing lithium ions that form stable SEI (solid electrolyte interface) layers, preventing the harmful decomposition reactions of LiPF6 that would otherwise lead to safety issues and resistance increase.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent converts the potential harm of lithium salt decomposition at high temperatures into a beneficial effect. Instead of allowing LiPF6 to decompose harmfully into PF5 and other toxic gases, the controlled-release polymer-coated lithium salt provides a benign lithium source that forms protective films. The thermal stress that would normally cause degradation is converted into a beneficial film-forming process that enhances safety and maintains performance.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If a polymer with melting point of 90°C to 120°C is used for the shell, then the core material is released at high temperatures to suppress short circuits, but the shell must maintain structural integrity at operating temperatures

Engineering Contradiction:
Improveshort circuit suppressionVSAvoidshell structural integrity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent utilizes phase transition of the polymer shell as a safety mechanism. The polymer is selected with a melting point of 90°C to 120°C, which is above normal operating temperatures but below thermal runaway temperatures. When the battery encounters overheating conditions exceeding the polymer's melting point, the shell undergoes phase transition from solid to liquid, causing the coating to rupture and release the core lithium salt material. This released material then forms protective films that suppress short circuits. At normal operating temperatures, the polymer remains in solid phase maintaining structural integrity and controlled release properties.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The additive enhances electrolyte impregnation properties and safety by preventing short circuits and maintaining battery resistance within operational temperatures, improving cycle-life characteristics and high-temperature reliability.

Implementation Method 1

the shell includes a polymer having a melting point of 90 °C to 120 °C

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 2

The additive may be in a form of fibers formed using electrospinning

Methodology Applied
Scientific EffectElectrospinning: Electrohydrodynamics

Data Source

PatentEP4607647A1Additive for rechargeable lithium battery, electrolyte for rechargeable lithium battery, including same, and rechargeable lithium battery
Publication Date: 2025.08.27 SAMSUNG SDI CO LTD
  • EP4607647A1 patent drawingFigure 1~2
  • EP4607647A1 patent drawing
  • EP4607647A1 patent drawing

AI summary

Provided are an additive for a rechargeable lithium battery, an electrolyte a rechargeable lithium battery including the same, and a rechargeable lithium battery, the additive including a core including a forming agent, and a shell surrounding the core, wherein the shell includes a polymer having a melting point of 90 °C to 120 °C.