Polymeric Invert Emulsifiers With Ether Linkages

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Solution Overview

Problem

Current polymeric emulsifiers used in forming water-in-oil emulsions lack stability in strongly acidic or alkaline environments, particularly under elevated temperatures, and are prone to degradation by strong acids or bases, limiting their application in harsh industrial and subterranean conditions.

Innovation Solution

A polymeric invert emulsifier with a hydrophilic core and hydrophobic pendant groups, defined by Formula X[(CH2CHR1O)n(CH2CHR2O)mR3], which utilizes ether linkages that withstand chemical assault, allowing for stable emulsions in demanding conditions, and is synthesized with ease and low toxicity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional polymeric emulsifiers are used to form water-in-oil emulsions, then emulsion formation is achieved, but stability under strongly acidic or alkaline conditions at elevated temperatures is poor due to degradation of ester and amide bonds

Engineering Contradiction:
Improveemulsifier stabilityVSAvoidchemical bond integrity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The invention changes the chemical composition parameters of the emulsifier by replacing ester and amide bonds with ether linkages in the polymeric structure. This fundamental chemical parameter change enables the emulsifier to withstand strongly acidic and alkaline conditions at elevated temperatures without degradation, directly resolving the stability issue while maintaining emulsion formation capability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite polymeric structure combining hydrophilic core components with hydrophobic pendant groups, where the ether-linked polymeric architecture integrates multiple functional units. This composite design provides both the chemical stability needed for harsh environments and the surfactant properties required for effective emulsion formation

Inventive Principle:
Principle #40Composite materials

2Reliability

If emulsifiers with high chemical stability are developed for harsh environments, then stability under acidic/alkaline conditions improves, but synthesis complexity and cost may increase

Engineering Contradiction:
Improvechemical resistanceVSAvoidsynthesis simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention segments the synthesis process into distinct stages: first forming the ether-linked polymeric core structure, then adding hydrophobic pendant groups. This segmentation allows each synthesis step to be optimized independently, simplifying the overall manufacturing process while achieving the desired chemical stability and surfactant functionality

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses ether linkages as intermediary structural elements that connect the hydrophilic core to the hydrophobic pendant groups. These ether intermediaries provide chemical stability throughout the molecule while being relatively easy to introduce through standard etherification reactions, bridging the gap between stability requirements and manufacturing ease

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The emulsifier provides stable invert emulsions in harsh environments, including high temperatures and acidic conditions, with improved functionality and reduced environmental impact, suitable for applications such as oil recovery and industrial processes.

Implementation Method 1

ether linkages which withstand chemical assault under conditions in which ester and amide bonds are cleaved or degraded

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 2

Polymeric emulsifiers suitable for use in forming water-in-oil emulsions

Methodology Applied
Scientific EffectSurfactant: Surfactant

Data Source

PatentUS10307719B2Polymeric invert emulsifiers
Publication Date: 2019.06.04 ETHOX CHEM LLC

AI summary

A polymeric invert emulsifier is provided which is particularly suitable for use in demanding environments.