Low-Loss Polymeric Matrix for Infrared Metamaterials

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing metamaterials face significant challenges at high frequencies due to high ohmic losses in metallic components, making it difficult to implement metamaterials that operate at optical frequencies, and there is a need for a low-loss dielectric matrix material to facilitate the fabrication of all-dielectric metamaterials suitable for infrared applications.

Innovation Solution

A low-loss polymeric matrix material is synthesized using unsaturated polymers like polynorbornene, which is partially hydrogenated and cross-linked using a thiol-ene coupling reaction, allowing for the creation of infrared metamaterials with reduced absorption in the 8-12 μm spectral region, suitable for long wavelength infrared (LWIR) applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If metallic unit cell structures are used to fabricate metamaterials, then electromagnetic manipulation capabilities are achieved, but ohmic losses increase significantly at high frequencies

Engineering Contradiction:
Improveohmic lossVSAvoidmetamaterial functionality
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent removes metallic components from the metamaterial structure and replaces them entirely with dielectric resonators embedded in a dielectric matrix. This extraction of the problematic metallic elements eliminates the source of ohmic losses while preserving the metamaterial's electromagnetic manipulation capabilities through all-dielectric resonance structures.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the material parameters from conductive metals to insulating dielectrics, fundamentally altering the loss characteristics. By using dielectric materials with low tangent delta values and designing resonators with appropriate permittivity and permeability parameters, the system achieves negative refractive index behavior without the ohmic losses inherent in metallic structures.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If dielectric matrix material is used to support dielectric resonators, then fabrication becomes feasible, but attenuation of resonant fields increases

Engineering Contradiction:
Improvefabrication feasibilityVSAvoidresonant field attenuation
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent employs a composite dielectric structure consisting of dielectric resonators embedded in a dielectric matrix material. This composite approach allows optimization of both components: the resonators provide the necessary electromagnetic resonance, while the matrix material provides mechanical support and additional electromagnetic functionality with minimized loss through careful material selection and characterization.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting material exhibits minimal attenuation of resonant fields and excellent planarization, enabling the fabrication of low-loss infrared metamaterials with improved thermo-mechanical and spectral properties, suitable for a wide range of infrared optical devices.

Implementation Method 1

partially hydrogenating the unsaturated polymer

Methodology Applied
Scientific EffectHydrogenation: Hydrogenation

Implementation Method 2

photopatterning the film by exposing the film to ultraviolet light through a patterning mask, thereby cross-linking at least some of the remaining unsaturated groups

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Implementation Method 3

The cross-linking can comprise a thiol-ene coupling reaction

Methodology Applied
Scientific EffectThiol-ene coupling reaction: Chemical Bonding

Data Source

PatentUS8703391B1Polymeric matrix materials for infrared metamaterials
Publication Date: 2014.04.22 NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA LLC
  • US8703391B1 patent drawing
  • US8703391B1 patent drawing
  • US8703391B1 patent drawing

AI summary

A polymeric matrix material exhibits low loss at optical frequencies and facilitates the fabrication of all-dielectric metamaterials. The low-loss polymeric matrix material can be synthesized by providing an unsaturated polymer, comprising double or triple bonds; partially hydrogenating the unsaturated polymer; depositing a film of the partially hydrogenated polymer and a crosslinker on a substrate; and photopatterning the film by exposing the film to ultraviolet light through a patterning mask, thereby cross-linking at least some of the remaining unsaturated groups of the partially hydrogenated polymer in the exposed portions.