Polymeric Sorbent Air Filters for Aldehyde Capture

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current air filtration technologies are inadequate for effectively removing gaseous substances like formaldehyde from air, as existing sorbents lack sufficient specificity and efficiency in capturing volatile aldehydes at room temperature.

Innovation Solution

The development of air filters utilizing polymeric sorbent particles derived from a divinylbenzene/maleic anhydride precursor material reacted with a nitrogen-containing compound, which are porous and specifically designed to sorb aldehydes such as formaldehyde, utilizing a filter support that retains these particles to expose them to moving air effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional sorbents are used for air filtration, then the filter structure is simple and easy to manufacture, but the capture efficiency for gaseous substances like formaldehyde is insufficient

Engineering Contradiction:
Improvecapture efficiencyVSAvoidsorbent material complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs composite polymeric sorbent materials formed by combining divinylbenzene crosslinked polymer with maleic anhydride functional groups, creating a material that simultaneously provides structural stability and high affinity for aldehyde molecules through nitrogen-containing compound modification

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention modifies the chemical parameters of the sorbent material by introducing nitrogen-containing compounds (such as triethylamine, pyridine, or ammonia) that react with maleic anhydride groups, thereby changing the chemical properties to enhance specificity and efficiency for capturing volatile aldehydes at room temperature

Inventive Principle:
Principle #35Parameter changes

2Reliability

If existing filtration technologies are used, then the system is simple to operate, but the specificity for capturing volatile aldehydes at room temperature is inadequate

Engineering Contradiction:
Improvespecificity for aldehyde captureVSAvoidpolymer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces specific functional groups (maleic anhydride and nitrogen-containing compounds) at localized regions of the polymer structure, creating sites with high affinity for aldehyde molecules while maintaining the overall structural integrity and porosity of the sorbent material

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The nitrogen-containing compounds act as intermediary molecules that mediate the interaction between the polymeric structure and aldehyde gases, forming transient complexes that enable selective capture of volatile aldehydes through chemical affinity while allowing the filter structure to remain relatively simple

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These air filters demonstrate enhanced capture efficiency for formaldehyde, with the polymeric sorbent particles effectively sorbing aldehydes as gases or vapors, providing a more effective solution for air purification compared to traditional methods.

Implementation Method 1

The polymeric sorbent is the reaction product of a divinylbenzene/maleic anhydride precursor polymeric material with a nitrogen-containing compound... effectively sorbing aldehydes as gases or vapors

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10960341B2Air filters comprising polymeric sorbents for aldehydes
Publication Date: 2021.03.30 3M INNOVATIVE PROPERTIES CO
  • US10960341B2 patent drawing
  • US10960341B2 patent drawing
  • US10960341B2 patent drawing

AI summary

An air filter including a filter support that supports polymeric sorbent particles. The polymeric sorbent is the reaction product of a divinylbenzene/maleic anhydride precursor polymeric material with a nitrogen-containing compound.