Polymeric Wound Drainage System with Sealed Sampling

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Solution Overview

Problem

Conventional glass vacuum bottles used in wound drainage systems are brittle, difficult to sample, and pose infection risks due to single access points, making them prone to breakage and venting, limiting access for medical professionals and delaying lab analysis.

Innovation Solution

A polymeric material-based drainage system with multiple closures and access points, including a Y-connector and needle-less valve, allowing sealed sampling and vacuum replenishment without disconnecting from the patient, and an accordion-style gauge for vacuum status indication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If glass bottles are used to maintain vacuum, then vacuum stability is improved, but brittleness and breakage risk increase

Engineering Contradiction:
Improvevacuum stabilityVSAvoidimpact resistance
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent changes the material parameter from glass to polymeric material, maintaining the vacuum-sealed cavity function while improving impact resistance and safety. The polymeric material provides both vacuum stability and mechanical durability required for clinical use.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The bottle is constructed as a composite structure with a polymeric outer shell and an internal vacuum-sealed cavity, combining the benefits of material flexibility with vacuum maintenance capabilities.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a single aperture is used in glass bottles, then vacuum sealing is improved, but sampling difficulty increases

Engineering Contradiction:
Improvevacuum seal integrityVSAvoidsampling ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The single aperture is segmented into multiple separate access points: a first aperture for fluid sampling and a second aperture for vacuum replenishment. This allows independent access to the cavity contents and vacuum source without compromising the overall seal integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A valve mechanism acts as an intermediary between the apertures and the cavity, controlling fluid and vacuum access while maintaining seal integrity when not in use.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If sharp piercing instruments are used to access glass bottles, then access is achieved, but safety hazards increase

Engineering Contradiction:
Improveaccess capabilityVSAvoidsafety hazards
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The sharp mechanical piercing action is replaced with a valve-based opening mechanism that can be controlled without sharp instruments, eliminating the safety hazards associated with needle or blade use on glass containers.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If the entire bottle must be sent to the lab, then fluid sampling is achieved, but time loss and infection risk increase

Engineering Contradiction:
Improvesampling capabilityVSAvoidanalysis delay
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The sampling function is extracted from the main bottle body through a dedicated first aperture with valve control, allowing fluid to be removed and sent to the lab while the bottle remains in place, eliminating transport delays and infection risks.

Inventive Principle:
Principle #2Taking out (Extraction)

5Reliability

If glass bottles are used, then vacuum maintenance is improved, but weight and fragility increase

Engineering Contradiction:
Improvevacuum maintenanceVSAvoidbottle weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The material parameter is changed from dense glass to lighter polymeric material, reducing the weight of the bottle while maintaining the vacuum maintenance function through the sealed cavity design.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a safer, more reliable, and efficient means of fluid drainage and sampling, reducing the risk of breakage and infection, enabling continuous use and easy lab analysis without moving the container, while maintaining structural integrity under high vacuum.

Implementation Method 1

The container (12) is configured for engagement with a tube (14) providing a drainage conduit from a patient and provides communication with a vacuum in an interior cavity (11) of the container

Methodology Applied
Scientific EffectVacuum: Vacuum

Data Source

PatentEP2961446B1Drainage system for wounds
Publication Date: 2019.09.18 PFM MEDICAL INC
  • EP2961446B1 patent drawingFigure 1~1a
  • EP2961446B1 patent drawingFigure 2~3
  • EP2961446B1 patent drawingFigure 4~5

AI summary

A fluid drainage system is provided which is configured to engage with a drainage tube engaged with a drainage site with a patient. The container has an internal cavity with negative pressure to impart suction to the drainage tube and can be engaged to the drainage tube without loss of negative pressure during the process. Secondary containers may be engaged to restore negative pressure to the first container and remove fluid therefrom. Walls of the first container may be shaped to resist deflection due to high internal negative pressure.