Polymerisable Compounds for Stable Pretilt Angles in PSA Displays

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Solution Overview

Problem

Current polymer sustained alignment (PSA) displays face issues with inadequate tilt or pretilt angles, voltage holding ratio (VHR), image sticking, high melting points, limited solubility, and increased viscosities, which affect reliability and performance, especially under UV exposure.

Innovation Solution

Development of novel polymerisable compounds with specific structures that enable rapid and complete polymerisation, stable pretilt angles, high VHR values, and improved solubility, which are designed for use in PSA displays and can be photopolymerised without photoinitiators, reducing residual unpolymerised materials and image sticking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional polymerisable compounds are used in PSA displays, then the display can be manufactured, but the polymerisation is incomplete and slow, leading to residual unpolymerised materials and image sticking

Engineering Contradiction:
Improvedisplay reliabilityVSAvoidpolymerisation speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent modifies the chemical structure of polymerisable compounds by introducing specific radical combinations (aromatic rings with alkoxy/alkyl groups combined with vinyl or cyclohexenyl moieties) to optimize polymerisation kinetics and completeness, eliminating image sticking while maintaining reliability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates composite LC media formulations combining multiple polymerisable compounds (Formula I compounds with other vinyl/cyclohexenyl compounds) in specific ratios to achieve synergistic effects that improve both polymerisation completeness and speed

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional polymerisable compounds are used in PSA displays, then the display structure is simple, but the pretilt angle is inadequate and voltage holding ratio is poor

Engineering Contradiction:
Improvevoltage holding ratioVSAvoidcompound structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes molecular parameters of polymerisable compounds including aromatic ring substitutions (alkoxy, alkyl groups), vinyl/cyclohexenyl positioning, and molecular weight to achieve optimal pretilt angles and voltage holding ratios while managing structural complexity

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional polymerisable compounds are used in PSA displays, then the manufacturing process is simple, but the compounds have high melting points and limited solubility in LC host mixtures

Engineering Contradiction:
Improvemanufacturing easeVSAvoidsolubility
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent adjusts physical parameters of polymerisable compounds by modifying molecular structure (adding flexible alkyl chains, adjusting aromatic ring substitutions) to reduce melting points and enhance solubility in LC host mixtures while maintaining manufacturability

Inventive Principle:
Principle #35Parameter changes

4Productivity

If conventional polymerisable compounds are used in PSA displays, then the display can operate, but the viscosity is increased affecting performance

Engineering Contradiction:
Improvedisplay performanceVSAvoidviscosity
Core Design Contradiction:
ProductivityVSForce

Solution Approach 1:

The patent optimizes molecular size, shape, and flexibility parameters of polymerisable compounds (using smaller aromatic rings, flexible alkyl chains, and appropriate substitution patterns) to minimize viscosity increase upon polymerisation while maintaining display performance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new compounds facilitate quick and complete polymerisation, enhance the stability of pretilt angles, and improve the voltage holding ratio, leading to improved reliability, reduced image sticking, and better performance under UV exposure, while also offering low melting points and increased solubility in LC host mixtures.

Implementation Method 1

the polymerisable compounds and LC media for optical, electro-optical and electronic purposes, in particular in LC displays, especially in LC displays of the polymer sustained alignment type

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Data Source

PatentEP3124465B1Polymerisable compounds and the use thereof in liquid-crystal displays
Publication Date: 2022.09.28 MERCK PATENT GMBH
  • EP3124465B1 patent drawing
  • EP3124465B1 patent drawing
  • EP3124465B1 patent drawing

AI summary

The present invention relates to polymerisable compounds, to processes and intermediates for the preparation thereof, to liquid-crystal (LC) media comprising them, and to the use of the polymerisable compounds and LC media for optical, electro-optical and electronic purposes, in particular in LC displays, especially in LC displays of the polymer sustained alignment type.