Polymerizable Composition for Decorative Film Stretchability

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Solution Overview

Problem

Current polymerizable compositions used in decorative films with liquid crystal layers face challenges in achieving high stretchability and reducing defects in the liquid crystal phase, which affects the film's followability and reflection characteristics.

Innovation Solution

A polymerizable composition comprising a liquid crystal compound represented by Formula (1) and a chiral compound, where the proportion of monofunctional polymerizable compounds is 60% or more, enhancing the flexibility of the cured substance and reducing defects by lowering crystallization temperature and improving solubility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional polymerizable compositions are used to form liquid crystal layers, then the liquid crystal phase can be maintained with proper alignment, but the stretchability of the cured substance is insufficient

Engineering Contradiction:
ImprovestretchabilityVSAvoidliquid crystal phase maintenance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters by introducing a specific monofunctional polymerizable compound with a polymerizable group and a chiral group, where the monofunctional compound content is controlled at 60% or more. This parameter change enables the cured substance to achieve both high stretchability and proper liquid crystal phase maintenance, as the monofunctional compound provides flexibility while the chiral group maintains liquid crystal alignment.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite polymerizable composition combining a liquid crystal compound with a specific monofunctional polymerizable compound that has both polymerizable and chiral groups. This composite material structure allows the cured substance to simultaneously exhibit stretchability from the polymerizable component and liquid crystal phase stability from the chiral component, resolving the contradiction between adaptability and reliability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional polymerizable compositions are used, then curing reaction can maintain liquid crystal alignment, but defects in the liquid crystal phase occur

Engineering Contradiction:
Improveliquid crystal alignmentVSAvoidliquid crystal phase uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent modifies the composition parameters by ensuring the monofunctional polymerizable compound content is 60% or more, which changes the curing reaction characteristics. This parameter change results in fewer defects and more uniform liquid crystal phases, as the monofunctional compound provides controlled polymerization that prevents phase separation and maintains alignment uniformity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a monofunctional polymerizable compound that acts as a temporary or single-function component during curing, providing necessary polymerization activity but then becoming part of the stable crosslinked structure. This approach ensures proper liquid crystal alignment during curing while preventing the formation of defects that would arise from multifunctional compounds creating excessive crosslinking density.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Adaptability or versatility

If the proportion of monofunctional polymerizable compounds is increased to improve stretchability, then cured substance flexibility improves, but the composition complexity increases

Engineering Contradiction:
ImprovestretchabilityVSAvoidcomposition complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs a monofunctional polymerizable compound that serves multiple functions: it provides polymerizable groups for crosslinking to achieve stretchability, and simultaneously provides chiral groups that maintain liquid crystal alignment. This multi-functionality reduces composition complexity because a single compound type performs multiple roles, avoiding the need for separate additives for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the polymerizable group and chiral group into a single monofunctional compound structure. This merging simplifies the overall composition by reducing the number of separate components needed, as the chiral functionality is integrated directly into the polymerizable compound rather than requiring separate chiral additives.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves improved stretchability and reduced defects in the liquid crystal phase, leading to enhanced followability and reflection characteristics in decorative films.

Implementation Method 1

The polymerizable group of the liquid crystal compound undergoes a curing reaction (for example, polymerization and crosslinking) to maintain an alignment of the liquid crystal compound forming the liquid crystal phase.

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 2

The polymerizable group of the liquid crystal compound undergoes a curing reaction (for example, polymerization and crosslinking) to maintain an alignment of the liquid crystal compound forming the liquid crystal phase.

Methodology Applied
Scientific EffectCrosslinking: Chemical Bonding

Implementation Method 3

A polymerizable composition containing a liquid crystal compound (preferably a liquid crystal compound including a polymerizable group) has been used, for example, for forming various liquid crystal phases such as a cholesteric liquid crystalline phase.

Methodology Applied
Scientific EffectCholesteric liquid crystal phase formation: Cholesteric Liquid Crystal

Data Source

PatentUS20230416437A1Polymerizable composition and decorative film
Publication Date: 2023.12.28 FUJIFILM CORP
  • US20230416437A1 patent drawing
  • US20230416437A1 patent drawing
  • US20230416437A1 patent drawing

AI summary

Provided are a polymerizable composition containing a liquid crystal compound represented by Formula (1) and a chiral compound, in which a proportion of a total amount of a compound including one polymerizable group is 60% by mass or more with respect to a total amount of a compound including at least one polymerizable group; and an application thereof.