Polymerizable Composition for Solid-State Imaging Light-Blocking Filters

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Solution Overview

Problem

Conventional polymerizable compositions used for light-blocking color filters in solid-state imaging devices face challenges in achieving high sensitivity during curing and minimizing residue generation, especially when blocking light across the ultraviolet to infrared wavelength range, and require improved light-blocking properties in the IR region.

Innovation Solution

A polymerizable composition comprising a polymerizable compound, a binder polymer, a photopolymerization initiator, and a titanium black dispersion, with a mass ratio of the polymerizable compound to the binder polymer exceeding 1, ensuring high sensitivity and reduced residue formation, particularly effective in forming light-blocking filters for solid-state imaging devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If carbon black is used to block infrared light (800-1300 nm), then light-blocking property in IR region is improved, but transmittance at 300-500 nm is remarkably reduced making curing difficult

Engineering Contradiction:
Improveinfrared light blockingVSAvoidcuring reliability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent changes the key parameter from carbon black to titanium black pigment, which has different optical properties. Titanium black provides strong infrared absorption while maintaining high transmittance in the 300-500 nm range, enabling both IR blocking and effective UV curing.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a polymerizable composition with a specific mass ratio (polymerizable compound to binder polymer > 1) that enables high sensitivity curing. This formulation allows the use of minimal pigment concentration while achieving sufficient IR blocking, reducing residue generation.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Object-affected harmful factors

If titanium black is used to block infrared light, then light-blocking property in IR region is improved compared to carbon black, but light transmittance at 300-500 nm is insufficient leading to insufficient curing

Engineering Contradiction:
Improveinfrared light blockingVSAvoidcuring reliability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent optimizes the mass ratio of polymerizable compound to binder polymer to be greater than 1, increasing the concentration of polymerizable compounds that absorb UV light effectively. This parameter change enhances curing sensitivity while maintaining the benefits of titanium black for IR blocking.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite polymerizable composition combining titanium black pigment with a specific formulation of polymerizable compounds and binder polymers. This composite material achieves synergistic effects: titanium black provides IR blocking while the high-concentration polymerizable compounds ensure adequate UV absorption for curing.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If the content of black color material is increased to enhance light-blocking property, then light-blocking capability is improved, but residues in the periphery of light-blocking color filter are easily generated

Engineering Contradiction:
Improvelight-blocking capabilityVSAvoidresidue generation
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent changes the pigment type from carbon black or conventional titanium black to a specific titanium black pigment with optimized particle characteristics and dispersion properties. This allows achieving sufficient light-blocking capability at lower pigment concentrations, reducing residue formation at the periphery of the color filter.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent ensures uniform dispersion of titanium black pigment throughout the polymerizable composition, creating local homogeneity that prevents pigment aggregation at the periphery. This uniform distribution maintains light-blocking performance while minimizing edge residues.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition enables high sensitivity during curing and minimizes residue generation, effectively blocking light across the ultraviolet to infrared range, enhancing the performance of light-blocking color filters in solid-state imaging devices.

Implementation Method 1

a polymerizable composition comprising (A) a polymerizable compound, (B) a binder polymer, (C) a photopolymerization initiator

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Implementation Method 2

a polymerizable composition comprising (D) a titanium black dispersion... effectively blocking light across the ultraviolet to infrared range

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentEP2275867B1Polymerizable composition, light-blocking color filter for solid-state imaging device, and solid-state imaging device
Publication Date: 2019.12.25 FUJIFILM CORP
  • EP2275867B1 patent drawing
  • EP2275867B1 patent drawing
  • EP2275867B1 patent drawing

AI summary

A polymerizable composition including at least a polymerizable compound, a binder polymer, a photopolymerization initiator, and a titanium black dispersion, wherein the mass ratio of the content of the polymerizable compound to the content of the binder polymer is more than 1.