Polymerizable Liquid Crystal Composition for Optical Film Durability

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Solution Overview

Problem

The solubility and durability of optically anisotropic films formed from polymerizable liquid crystal compositions are compromised due to the type of polymerizable compound, polymerization initiator, and curing conditions, leading to issues with birefringence changes under high temperature and humidity.

Innovation Solution

A polymerizable liquid crystal composition comprising specific blends of polymerizable liquid crystal compounds with asymmetric and symmetric side chain structures, where at least one side chain is hydrophobic, improving solubility and durability by inhibiting molecular packing and reducing water absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a polymerizable liquid crystal composition is formed using conventional polymerizable compounds, then the film can be produced, but the solubility is deteriorated and durability is poor with birefringence changes under high temperature and humidity

Engineering Contradiction:
Improvedurability of optically anisotropic filmVSAvoidsolubility of polymerizable liquid crystal composition
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent uses a composite material system consisting of three specific polymerizable liquid crystal compounds (P1, P2, P3) with different molecular structures. P1 has asymmetric side chains, P2 has symmetric side chains, and P3 has asymmetric side chains with hydrophobic groups. This composite composition improves both solubility and durability by combining compounds with complementary properties, preventing phase separation while maintaining optical stability under high temperature and humidity conditions.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces compounds with specific local structural features - particularly hydrophobic side chains in P3 and asymmetric structures in P1 and P2. These local structural qualities address specific problems: hydrophobic groups reduce water absorption locally, while asymmetric structures improve solubility. This localized structural modification throughout the composition achieves both improved solubility and durability without compromising overall film formation.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If the composition contains compounds with asymmetric side chains to improve solubility, then solubility is improved, but durability under high temperature and humidity may be compromised

Engineering Contradiction:
Improvesolubility of polymerizable liquid crystal compositionVSAvoiddurability of optically anisotropic film
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent merges compounds with asymmetric structures (P1 and P3) that provide good solubility with compounds that provide durability. Specifically, P3 contains hydrophobic side chains that contribute to both solubility and durability by reducing water absorption. The combination of P1, P2, and P3 in specific proportions (each 1-50 mass%) creates a synergistic effect where asymmetric structures ensure solubility while hydrophobic groups and symmetric structures ensure durability under high temperature and humidity.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If conventional polymerizable compounds are used, then the composition can be simplified, but birefringence changes occur under high temperature and humidity exposure

Engineering Contradiction:
Improvecomposition structureVSAvoidoptical property stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent changes key molecular parameters of the polymerizable liquid crystal compounds - specifically introducing hydrophobic side chains and asymmetric structures with specific molecular weights and configurations. These parameter changes in the molecular structure of P1, P2, and P3 result in improved optical property stability. The hydrophobic groups reduce water absorption, preventing birefringence changes under high temperature and humidity, while the asymmetric structures maintain solubility without significantly increasing composition complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition enhances the solubility and durability of the optically anisotropic film, maintaining its optical properties under varying environmental conditions.

Implementation Method 1

polymerizable liquid crystal composition

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Data Source

PatentUS11480721B2Polymerizable liquid crystal composition, method for producing polymerizable liquid crystal composition, optically anisotropic film, optical film, polarizing plate, and image display device
Publication Date: 2022.10.25 FUJIFILM CORP
  • US11480721B2 patent drawing
  • US11480721B2 patent drawing
  • US11480721B2 patent drawing

AI summary

A polymerizable liquid crystal composition having excellent solubility, used for formation of an optically anisotropic film having excellent durability. The polymerizable liquid crystal composition contains a polymerizable liquid crystal compound P1 represented by Formula (1): A-Ar-A, a polymerizable liquid crystal compound P2 represented by Formula (2): A-Ar-B, and a polymerizable liquid crystal compound P3 represented by Formula (3): B-Ar-B.In Formulae (1) and (2), A's represent predetermined side chains, all of which exhibit the same C log P value, and in Formulae (2) and (3), B's represent predetermined side chains, all of which exhibit the same C log P value. It should be noted that A and B represent side chains having C log P values different from each other, in which the C log P value of A is larger than the C log P value of B and the C log P value of at least one of A or B is 3.3 or more.