Polymerizable Photoacid Generators for EUV Lithography

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Solution Overview

Problem

Current photoresist technologies face challenges in controlling outgassing and linewidth roughness, especially in advanced lithographies using extreme ultraviolet (EUV) radiation, where conventional photoacid generators compromise either outgassing or linewidth quality.

Innovation Solution

Development of novel polymerizable photoacid generators with a specific cation-anion structure, including a fluorinated sulfonic acid, sulfonamide, or sulfonimide anion and an aryl-substituted onium cation, attached to an olefinic ester polymerizable group, which reduces decomposition products and maintains sensitivity to EUV radiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If conventional photoacid generators (e.g., triphenylsulfonium cation-based) are used, then outgassing control is improved, but linewidth roughness deteriorates

Engineering Contradiction:
ImproveoutgassingVSAvoidlinewidth roughness
Core Design Contradiction:
Object-generated harmful factorsVSManufacturing precision

Solution Approach 1:

The patent modifies the chemical structure of the photoacid generator by changing the cation from conventional triphenylsulfonium to a novel structure with formula (II) where X is S or I, each R0 is independently a C1-30 alkyl, cycloalkyl, or aryl group, and a is 2 or 3. This structural parameter change simultaneously improves outgassing control and reduces linewidth roughness, resolving the technical contradiction between these two parameters.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite photoacid generator structure combining a specific cation (formula II) with a fluorinated sulfonic acid, sulfonamide, or sulfonimide anion (formula I). This composite structure achieves synergistic effects where the cation provides low outgassing and the fluorinated anion provides both low outgassing and improved linewidth control, resolving the contradiction between outgassing and linewidth roughness.

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If photoacid generators with improved outgassing are used, then outgassing control is improved, but sensitivity to EUV radiation deteriorates

Engineering Contradiction:
ImproveoutgassingVSAvoidsensitivity to EUV radiation
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent introduces fluorinated groups in the anion structure (formula I where A is a fluorine-substituted C1-30 alkylene, cycloalkylene, arylene, or alkylene-arylene group) to enhance EUV radiation sensitivity. This parameter change in the chemical structure allows the photoacid generator to maintain high sensitivity to EUV radiation while simultaneously achieving improved outgassing control, resolving the technical contradiction between these two parameters.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new photoacid generators exhibit low outgassing and improved linewidth roughness, providing enhanced performance in EUV lithography with reduced volatile degradation products and improved sensitivity compared to conventional PAGs.

Implementation Method 1

Chemical compounds which decompose to generate acids when exposed to radiation in the ultraviolet region of the spectrum

Methodology Applied
Scientific EffectPhotoacid generation: Photodissociation

Implementation Method 2

Q is a halogenated or non-halogenated, C2-30 olefin-containing group

Methodology Applied
Scientific EffectPhotopolymerization: Photopolymerisation

Data Source

PatentUS8900792B2Polymerizable photoacid generators
Publication Date: 2014.12.02 DUPONT ELECTRONIC MATERIALS INT LLC
  • US8900792B2 patent drawing
  • US8900792B2 patent drawing
  • US8900792B2 patent drawing

AI summary

A compound has formula (I):Q-O-(A)-Z−G+  (I)wherein Q is a halogenated or non-halogenated, C2-30 olefin-containing group, A is a fluorine-substituted C1-30 alkylene group, a fluorine-substituted C3-30 cycloalkylene group, a fluorine-substituted C6-30 arylene group, or a fluorine-substituted C7-30 alkylene-arylene group, Z is an anionic group comprising sulfonate, sulfonamide, or sulfonimide, and G+ has formula (II):wherein X is S or I, each R0 is halogenated or non-halogenated and is independently C1-30 alkyl group; a polycyclic or monocyclic C3-30 cycloalkyl group; a polycyclic or monocyclic C4-30 aryl group; or a combination of these, wherein when X is S, one of the R0 groups is optionally attached to one adjacent R0 group by a single bond, and a is 2 or 3, wherein when X is I, a is 2, or when X is S, a is 3. A copolymer, a photoresist, a coated substrate and method of patterning are disclosed.