Template-Dependent Polynucleotide Synthesis on Microchips

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Solution Overview

Problem

Current methods for synthesizing large DNA sequences are impractical due to high error rates and limitations in scaling up the production of high-fidelity polynucleotides, as existing microchips have low surface areas and chemical synthesis introduces random base errors.

Innovation Solution

A method involving support-bound single-stranded oligonucleotides with predefined sequences, where oligonucleotides are hybridized and extended using template-dependent synthesis, with cycles of annealing, extension, and denaturation to produce high-fidelity polynucleotides, and error-containing strands are removed through stringent melt conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If chemical synthesis is used to produce oligonucleotides on microchips, then oligonucleotides can be synthesized in parallel, but the error rate increases due to spurious chemical reactions

Engineering Contradiction:
Improveparallel synthesis capabilityVSAvoidsequence accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent replaces chemical synthesis methods with enzymatic synthesis methods. Specifically, it uses polymerase enzymes to perform template-dependent synthesis of oligonucleotides on microchips. This substitution of chemical reactions with enzymatic reactions eliminates spurious chemical reactions and reduces the error rate while maintaining parallel synthesis capability through template-dependent polymerization.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Quantity of substance

If current microchip surface area is used, then oligonucleotides can be produced at picomolar concentrations, but the concentration is insufficient to drive bimolecular priming reactions efficiently

Engineering Contradiction:
Improveoligonucleotide concentrationVSAvoidreaction efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent transitions from producing oligonucleotides in solution (three-dimensional bulk phase) to producing them on a solid support surface (two-dimensional surface-bound). This dimensional change allows for higher local concentrations and improved reaction efficiency. The microchip surface provides a platform where oligonucleotides can be accumulated at concentrations sufficient to drive bimolecular priming reactions, while the overall system can still be scaled up through parallel processing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If large segments of polynucleotides are synthesized directly, then custom sequences can be produced, but the error rate exceeds that of enzymatic replication

Engineering Contradiction:
Improvecustom sequence synthesisVSAvoiderror rate
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent replaces direct chemical synthesis with template-dependent enzymatic synthesis. By using polymerase enzymes to replicate sequences from templates on the microchip surface, the system achieves high-fidelity synthesis of custom polynucleotide sequences. The enzymatic process inherently has lower error rates compared to chemical synthesis, while still enabling the production of custom sequences through template design.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of manufacture

If chemical reactions are used for oligonucleotide synthesis, then synthesis can be performed, but random base errors occur at rates of 1 in 100 bases

Engineering Contradiction:
Improvesynthesis feasibilityVSAvoidbase accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent substitutes chemical reactions with enzymatic reactions for oligonucleotide synthesis. Polymerase enzymes are used to perform template-dependent synthesis, which eliminates the random base errors characteristic of chemical synthesis (1 in 100 bases). The enzymatic process provides higher base accuracy while maintaining synthesis feasibility through established molecular biology techniques.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the synthesis of high-fidelity polynucleotides with lower error rates than traditional methods, allowing for the efficient production of custom polynucleotides with predefined sequences, improving the accuracy and yield of nucleic acid synthesis.

Implementation Method 1

each plurality of oligonucleotides has a 3' end that is complementary to a 3' end of a first input single-stranded oligonucleotide... the first plurality of oligonucleotides is hybridized with the first input oligonucleotide thereby forming an extension product duplex

Methodology Applied
Scientific EffectHybridization:

Implementation Method 2

The extension product duplex is dissociated to release the first plurality of complementary oligonucleotides... error-containing strands are removed through stringent melt conditions

Methodology Applied
Scientific EffectDenaturation:

Implementation Method 3

The first plurality of complementary oligonucleotides may then anneal to a second plurality of support-bound single stranded oligonucleotides wherein the annealing of the first plurality of complementary oligonucleotides to the second plurality of support-bound oligonucleotides serves as a primer for extension

Methodology Applied
Scientific EffectAnnealing: Annealing

Implementation Method 4

A first plurality of complementary oligonucleotides is synthesized by template-dependent synthesis in which each of the first plurality of support-bound oligonucleotides is hybridized with the first input oligonucleotide thereby forming an extension product duplex

Methodology Applied
Scientific EffectTemplate-dependent synthesis:

Data Source

PatentUS9925510B2Assembly of high fidelity polynucleotides
Publication Date: 2018.03.27 TWIST BIOSCIENCE CORP
  • US9925510B2 patent drawing
  • US9925510B2 patent drawing
  • US9925510B2 patent drawing

AI summary

Methods and apparatus relate to the synthesis of high fidelity polynucleotides and to the reduction of sequence errors generated during synthesis of nucleic acids on a solid support. Specifically, design of support-bound template oligonucleotides is disclosed. Assembly methods include cycles of annealing, stringent wash and extension of polynucleotides comprising a sequence region complementary to immobilized template oligonucleotides. The error free synthetic nucleic acids generated therefrom can be used for a variety of applications, including synthesis of biofuels and value-added pharmaceutical products.