Polyoxometalate Catalyst Biomass Conversion Selectivity

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Solution Overview

Problem

Current methods for converting biomass into synthesis gas (Syngas) are inefficient, with low reaction selectivity and complex processes, and fail to effectively utilize all biomass components, particularly cellulose and hemicellulose, for producing carbon monoxide (CO) and hydrogen (H2).

Innovation Solution

The use of a polyoxometalate catalyst, such as H5PV2Mo10O40, in the presence of concentrated acid to catalyze the conversion of biomass components like lignin, cellulose, and hemicellulose, followed by electrochemical release of hydrogen, allowing for the formation of CO and H2 in desired proportions to produce Syngas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional acid catalysis is used to hydrolyze cellulose, then hydrolysis occurs, but reaction selectivity is low and expensive cellusomes are required

Engineering Contradiction:
Improvereaction selectivityVSAvoidprocess complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent changes the chemical parameters of the catalytic system by using polyoxometalate catalysts with specific oxidation states and acidities. These parameter changes enable high-selectivity conversion of cellulose to formic acid and CO2 without requiring complex enzymatic systems, thus improving manufacturing precision while simplifying the ease of manufacture.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs polyoxometalate catalysts that can be used in stoichiometric or near-stoichiometric amounts and do not require recovery or regeneration. This approach replaces expensive, complex enzymatic systems with simpler, disposable catalytic reagents, improving both selectivity and process simplicity.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Adaptability or versatility

If hydrolysis/fermentation approach is used to convert cellulose to ethanol, then ethanol production occurs, but hemicellulose and D-xylose cannot be utilized and process complexity increases

Engineering Contradiction:
Improvebiomass component utilizationVSAvoidprocess scheme complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies a universal polyoxometalate catalytic system that can convert multiple biomass components (cellulose, hemicellulose, lignin) into valuable products (formic acid, CO2, and other chemicals) through a single reaction pathway. This multi-functional catalyst eliminates the need for separate processing lines for different biomass components, thereby improving adaptability while reducing process complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The polyoxometalate acts as an intermediary catalyst that mediates the conversion of diverse biomass components into common intermediate products (formic acid, CO2). This intermediary approach allows different biomass feedstocks to be processed through a unified pathway, enhancing versatility without increasing device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If conventional catalytic systems are used for biomass conversion, then conversion occurs, but reaction selectivity is low and multiple products are formed

Engineering Contradiction:
Improveproduct selectivityVSAvoidconversion efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent utilizes polyoxometalate catalysts with tunable oxidation states and acidities to achieve high-selectivity conversion of biomass to specific products (formic acid, CO2). By precisely controlling the catalytic parameters, the system achieves both high product selectivity and high conversion efficiency, resolving the contradiction between these two parameters.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If noble metal catalysts are used for formic acid decomposition, then H2 and CO2 are produced, but catalyst cost and process complexity increase

Engineering Contradiction:
ImproveH2 production efficiencyVSAvoidcatalyst cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive noble metal catalysts with polyoxometalate catalysts that can be used in stoichiometric amounts without requiring recovery or regeneration. This substitution dramatically reduces catalyst cost while maintaining high productivity for H2 and CO2 production from formic acid decomposition.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The polyoxometalate catalyst system is designed to be self-sufficient, requiring no external support structures, promoters, or recovery systems. The catalyst performs its function and can be disposed of after use, eliminating the need for complex catalyst recovery infrastructure and reducing overall process complexity while maintaining high productivity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method achieves high selectivity and efficiency in converting biomass to Syngas, enabling the reuse of the polyoxometalate catalyst and simplifying the process, with potential for industrial application in fuel production.

Implementation Method 1

a phosphovanadomolybdic acid such as the H5PV2Mo10O40 polyoxometalate catalyzes the carbon-carbon bond cleavage of vicinal diols and primary alcohols

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

In this electron transfer-oxygen transfer type reaction, oxygen atoms from the polyoxometalate are inserted into the carbon-carbon bond

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

acid catalyzed dehydration of formic acid to CO and H2O

Methodology Applied
Scientific EffectAcid catalysis: Catalysis

Implementation Method 4

electrochemical release of hydrogen (H2)

Methodology Applied
Scientific EffectElectrochemical reaction: Electrolysis

Data Source

PatentEP3077360B1Catalytic formation of carbon monoxide (CO) and hydrogen (H2) from biomass
Publication Date: 2020.04.22 YEDA RES & DEV CO LTD
  • EP3077360B1 patent drawingFigure 1A~1B
  • EP3077360B1 patent drawingFigure 2A~2B
  • EP3077360B1 patent drawing

AI summary

The present invention relates to methods of preparing carbon monoxide (CO) and hydrogen (H2) by reacting biomass, a biomass component (e.g., lignin, ligno- cellulose, cellulose, hemiceullose or combination thereof) or a carbohydrate from any source with a polyoxometalate catalyst such as H5PV2Mo10O40, or solvates thereof, in the presence of a concentrated acid, under conditions sufficient to yield carbon monoxide (CO); followed by electrochemical release of hydrogen (H2). The carbon monoxide (CO) and hydrogen (H2) may be combined in any desired proportion to yield synthesis gas (Syngas). The present invention further relates to methods for preparing H2, CO and formic acid/formaldehyde from biomass, a biomass component and/or from carbohydrates.