Polyphase Converter Interleaving for Non-Symmetrical Inductive Loads

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing control methods for multimodal converters with polyphase inductive loads are not optimal, particularly for non-symmetrical load configurations, leading to suboptimal performance and inefficiencies.

Innovation Solution

An interleaved control method for converters with polyphase inductive loads, where at least two phases can be interleaved in series with a common phase, and the phase shift and switch timing of the second interleaved phase are adjustable based on the duty cycle of the first phase.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If standard interleaved switching patterns are applied to non-symmetrical polyphase load configurations, then switching ripple reduction is achieved, but optimal performance is not attained due to mismatched load characteristics

Engineering Contradiction:
Improveswitching rippleVSAvoidconverter performance
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The patent applies asymmetry by implementing different phase shifts for different phases of the polyphase converter. Specifically, the first phase has a phase shift of 180 degrees while the second phase has a phase shift of 90 degrees, matching the non-symmetrical load configuration. This asymmetric switching strategy optimizes both ripple reduction and converter performance for non-symmetrical loads.

Inventive Principle:
Principle #4Asymmetry

2Device complexity

If two-level conversion topologies are used, then circuit simplicity is maintained, but large switching voltages across few components result in non-ideal characteristics

Engineering Contradiction:
Improveconverter structureVSAvoidconversion characteristic
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent segments the switching operation into multiple independent phase legs, each with its own switching devices and control. This segmentation allows the converter to maintain a relatively simple two-level topology while distributing the switching voltage stress across multiple components in each phase leg, improving reliability without significantly increasing overall complexity.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If fixed phase shift interleaved switching is applied, then control simplicity is maintained, but adaptability to different duty cycles and load conditions is limited

Engineering Contradiction:
Improvecontrol methodVSAvoidswitching control flexibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic control by making the phase shifts adaptive to different operating conditions. The first phase maintains a fixed 180-degree phase shift while the second phase dynamically adjusts its phase shift to 90 degrees based on duty cycle and load conditions. This dynamic adaptation optimizes performance across varying operating points while maintaining reasonable control complexity.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12283905B2Interleaved switching method of control for a polyphase inductive load
Publication Date: 2025.04.22 INVERTEDPOWER PTY LTD
  • US12283905B2 patent drawing
  • US12283905B2 patent drawing
  • US12283905B2 patent drawing

AI summary

A controller and an interleaved switching method for a converter for a polyphase connected inductive load including a method for operating: at least a first drive circuit and a second drive circuit in parallel, each connected to one or more phases of the polyphase connected inductive load.