Polyphase Pump Diode Control for Fiber Laser Thermal Reliability

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Solution Overview

Problem

LiDAR systems using fiber lasers at 1550 nm wavelength face challenges with low wall plug efficiency (WPE) and pump diode reliability, which can be addressed by improving the redundancy and operation of pump lasers.

Innovation Solution

Implementing multiple pump lasers in a polyphase fashion at a single pumping stage, with controllers generating current pulses of different phases to ensure no timing overlap and monitoring junction temperatures for selective operation, thereby enhancing reliability and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple pump diodes are added to improve reliability, then redundancy increases, but device complexity increases

Engineering Contradiction:
Improvepump diode reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The pump laser operation is segmented into multiple phases where different pump diodes are activated at different time intervals. The controller divides the pumping duty into sequential segments, activating one pump diode at a time in a polyphase arrangement, which reduces simultaneous thermal loading and extends individual diode lifespan while maintaining overall system reliability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements periodic activation of pump diodes with phase-shifted timing. Each pump diode operates in periodic cycles with duty cycles less than 100%, and the activation periods are staggered across multiple diodes. This periodic operation allows thermal management and extends diode life while maintaining continuous pumping capability through the array

Inventive Principle:
Principle #19Periodic action

2Power

If multiple pump lasers are operated simultaneously, then pumping power increases, but thermal management becomes difficult

Engineering Contradiction:
Improvepumping powerVSAvoidjunction temperature
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

Each pump laser is operated in periodic pulses with duty cycles less than 100%, allowing thermal dissipation between pulses. The periodic operation prevents continuous thermal accumulation while maintaining average pumping power through high peak powers during active phases

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The total pumping power is segmented across multiple pump lasers that operate sequentially rather than simultaneously at full power. Each laser handles a portion of the total power requirement, and their staggered operation distributes thermal load across time and space, making thermal management feasible

Inventive Principle:
Principle #1Segmentation

3Duration of action of moving object

If current pulses are overlapped, then continuous pumping is achieved, but thermal accumulation increases

Engineering Contradiction:
Improvecontinuous pumpingVSAvoidthermal accumulation
Core Design Contradiction:
Duration of action of moving objectVSTemperature

Solution Approach 1:

Current pulses are designed with periodic timing where each pump laser receives pulsed current with gaps between pulses. The duty cycle is kept below 100% to ensure thermal relaxation periods, preventing thermal accumulation while maintaining continuous overall pumping through the polyphase array

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system transitions from temporal overlap (simultaneous pulsing) to spatial distribution (polyphase arrangement across multiple lasers). By distributing pump lasers in space with phase-shifted timing, the system achieves continuous pumping coverage across the gain medium while each individual laser experiences periodic operation with thermal management

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20240079841A1Circuits and methods for polyphase control of pump diodes in a fiber laser
Publication Date: 2024.03.07 SEYOND INC
  • US20240079841A1 patent drawing
  • US20240079841A1 patent drawing
  • US20240079841A1 patent drawing

AI summary

A light detection and ranging (LiDAR) system in which multiple pump lasers are operated in polyphase fashion at a single pumping stage is disclosed. In some embodiments, the multiple pump lasers are operated by controllers that generate current pulses through the multiple pump lasers. The current pulses powering at least two of the pumping lasers have different phases. In some embodiments, the phase differences are such that there is no timing overlap in the current pulses through the pump lasers. In some embodiments, the phase difference between successive current pulses is greater than the pulse width such that the sum of the duty cycles of all the current pulses is less than one. In some embodiments, junction temperatures of pump lasers are monitored and temperature information from the monitoring is used to dynamically select which pump laser will be utilized at a given time. Further details of these and other embodiments are disclosed herein.