Polyrotaxane-Bonded Charge Transporter for Photosensitive Layer

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Solution Overview

Problem

Electrophotographic photosensitive members with polyrotaxane in surface layers have insufficient sensitivity and abrasion resistance, especially in low temperature and low humidity environments, due to charge transporting substance aggregation and low polymerization density.

Innovation Solution

Incorporating a charge transporting substance bonded to polyrotaxane in the surface layer to improve uniformity and polymerization density, preventing aggregation and enhancing charge transport ability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If polyrotaxane is incorporated in the surface layer to improve abrasion resistance, then abrasion resistance is improved, but sensitivity becomes insufficient

Engineering Contradiction:
Improveabrasion resistanceVSAvoidsensitivity
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent uses a composite material system consisting of polyrotaxane and charge transporting substance within the surface layer. This composite structure allows the polyrotaxane to provide mechanical durability while the charge transporting substance ensures adequate sensitivity, resolving the contradiction between abrasion resistance and sensitivity by combining materials with complementary functions.

Inventive Principle:
Principle #40Composite materials

2Duration of action of stationary object

If polyrotaxane is incorporated in the surface layer to improve mechanical durability, then mechanical durability is improved, but abrasion resistance becomes insufficient in repeated use in low temperature and low humidity environment

Engineering Contradiction:
Improvemechanical durabilityVSAvoidabrasion resistance
Core Design Contradiction:
Duration of action of stationary objectVSStrength

Solution Approach 1:

The patent modifies the chemical and physical parameters of the surface layer by incorporating charge transporting substance alongside polyrotaxane. This parameter change enhances the surface layer's properties to maintain abrasion resistance even under repeated use in low temperature and low humidity environments, where conventional polyrotaxane-based layers would deteriorate.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If charge transporting substance is added to improve sensitivity, then sensitivity is improved, but charge transporting substance aggregation occurs

Engineering Contradiction:
ImprovesensitivityVSAvoiduniformity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent uses polyrotaxane as an intermediary substance that interacts with the charge transporting substance. This intermediary role of polyrotaxane prevents direct aggregation of charge transporting substance molecules while still allowing them to function, thereby maintaining uniform distribution and composition stability while achieving improved sensitivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in an electrophotographic photosensitive member with high sensitivity and excellent abrasion resistance, even in repeated use under low temperature and low humidity conditions.

Implementation Method 1

a surface layer comprising a polymerization product of a composition containing polyrotaxane and a charge transporting substance, and the polymerization product includes a bond between the polyrotaxane and the charge transporting substance

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Data Source

PatentUS11493853B2Electrophotographic photosensitive member, process cartridge and electrophotographic image forming apparatus
Publication Date: 2022.11.08 CANON KK
  • US11493853B2 patent drawing
  • US11493853B2 patent drawing
  • US11493853B2 patent drawing

AI summary

An electrophotographic photosensitive member having a support and a photosensitive layer on the support, wherein the electrophotographic photosensitive member comprises a surface layer comprising a polymerization product of a composition containing polyrotaxane and a charge transporting substance, and the polymerization product including a bond between the polyrotaxane and the charge transporting substance.