Polysaccharide-Coated Positive Electrode for Stable Battery Slurry

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Solution Overview

Problem

The preparation of slurry containing guar gum for lithium-ion secondary battery positive electrodes can result in solidification issues due to alkalinity, leading to reduced productivity and potential deterioration of electrode characteristics.

Innovation Solution

A positive electrode mixture layer is formed on a current collector using a polysaccharide coating on the active material, conductive agent, and resin, preventing solidification and enhancing durability by stabilizing crystallinity and suppressing electrolyte decomposition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If guar gum is used as a liquid binder in slurry for positive electrode production, then durability is improved, but the guar gum may solidify into gel due to alkalinity, reducing productivity

Engineering Contradiction:
ImprovedurabilityVSAvoidproductivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent uses a water-soluble polymer as an intermediary substance to replace guar gum in alkaline environments. This mediator maintains the binding function while avoiding gel solidification, enabling continuous slurry application and maintaining high productivity without sacrificing durability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical parameter of the binder from guar gum (which gels in alkaline conditions) to a water-soluble polymer that remains stable in alkaline pH. This parameter change allows the slurry to maintain proper viscosity and applyability, preventing productivity loss while preserving the durability benefits

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If high nickel content is used in positive electrode active material to achieve higher capacity, then energy density is improved, but electrode characteristics may deteriorate due to instability

Engineering Contradiction:
ImprovecapacityVSAvoidelectrode characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent creates a composite structure by combining high-nickel positive electrode active material with a water-soluble polymer binder. This composite approach allows the high-capacity nickel material to function while the polymer matrix provides structural stability and prevents characteristic deterioration, achieving both high capacity and reliability

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polysaccharide coating ensures stable production of secondary batteries with improved durability and low resistance, maintaining high crystallinity and cycle characteristics even with high nickel content active materials.

Implementation Method 1

stabilizing crystallinity

Methodology Applied
Scientific EffectCrystallinity stabilization:

Implementation Method 2

suppressing electrolyte decomposition

Methodology Applied
Scientific EffectProtective coating barrier: Adsorption

Data Source

PatentUS20240072252A1Positive electrode for secondary battery, and secondary battery
Publication Date: 2024.02.29 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20240072252A1 patent drawing
  • US20240072252A1 patent drawing

AI summary

A positive electrode for secondary batteries includes a positive electrode current collector, and a positive electrode mixture layer provided on a surface of the positive electrode current collector. The positive electrode mixture layer contains a positive electrode active material, a conductive agent, a polysaccharide, and a resin other than the polysaccharide, and at least part of surfaces of the positive electrode active material, the conductive agent, and the resin is coated with the polysaccharide.