Polysilicon Resistor Doping for High Sheet Resistance Stability

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Solution Overview

Problem

Polysilicon resistors with ultra-high sheet resistance (UHRES) face challenges in maintaining a low matching coefficient and resistance drift due to the inverse relationship between resistance and matching coefficient, with boron-doped resistors experiencing significant drift over time.

Innovation Solution

Implanting polysilicon resistors with nitrogen and carbon dopants, along with phosphorus or arsenic, to improve resistance and matching coefficient, and using dilution doping to vary dopant levels, reducing hydrogen diffusion and dopant mobility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the resistance of polysilicon resistors is increased to achieve ultra-high sheet resistance, then the sheet resistance value improves, but the matching coefficient deteriorates causing greater mismatch across wafers and lots

Engineering Contradiction:
Improvematching coefficientVSAvoidresistance drift
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent changes the dopant type from boron to phosphorus or arsenic, and introduces additional dopants (nitrogen and carbon) to achieve ultra-high sheet resistance while maintaining low matching coefficient and reducing resistance drift. This parameter change in doping composition resolves the contradiction between high resistance and good matching.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite doping approach by combining multiple dopants (phosphorus or arsenic with nitrogen and carbon) in the polysilicon resistor. This composite doping strategy achieves both ultra-high sheet resistance and improved matching coefficient, resolving the technical contradiction.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If p-type boron-doped resistors are used to achieve ultra-high sheet resistance, then the matching coefficient improves, but resistance drift increases over time due to boron diffusion

Engineering Contradiction:
Improvematching coefficientVSAvoidresistance stability
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The patent changes the dopant type from boron to phosphorus or arsenic, which have lower diffusion rates. This parameter change in dopant selection maintains good matching coefficient while significantly reducing resistance drift over time, resolving the contradiction between matching precision and compositional stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces nitrogen and carbon dopants that act as diffusion barriers, effectively 'trapping' the phosphorus or arsenic dopants in place. This approach uses additional dopant elements to prevent the movement of primary dopants, achieving long-term resistance stability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Stability of the object's composition

If nitrogen and carbon dopants are implanted to improve matching coefficient and reduce drift, then the stability and matching improve, but the manufacturing process complexity increases

Engineering Contradiction:
Improveresistance stabilityVSAvoidimplantation process complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent combines the implantation of multiple dopants (phosphorus or arsenic with nitrogen and carbon) into a unified doping process. By merging these dopant introductions, the patent achieves improved resistance stability and matching coefficient while managing process complexity through integration rather than separate sequential steps.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves stable resistors with low drift, low temperature coefficient, and improved matching coefficient, with sheet resistance exceeding 5 kΩ/□, addressing the challenges of resistance stability and uniformity across wafers and lots.

Implementation Method 1

The UHRES resistor is implanted with phosphorus or arsenic

Methodology Applied
Scientific EffectDopant implantation: Ion Implantation

Implementation Method 2

polysilicon resistors—resistance and matching coefficient—tend to be inversely related

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Implementation Method 3

The UHRES resistor is implanted with phosphorus or arsenic and also with nitrogen and carbon

Methodology Applied
Scientific EffectDopant implantation: Ion Implantation

Implementation Method 4

which improve the resistance and the matching coefficient

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion

Implementation Method 5

The UHRES implantation process may also be provided to other polysilicon resistors, such as high sheet resistance (HSR) resistors, at the same time to improve the matching coefficient of the resistors

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion

Data Source

PatentUS12464737B2Polysilicon resistors with high sheet resistance
Publication Date: 2025.11.04 TEXAS INSTRUMENTS INC
  • US12464737B2 patent drawing
  • US12464737B2 patent drawing
  • US12464737B2 patent drawing

AI summary

An integrated circuit includes a dielectric isolation structure formed at a surface of a semiconductor substrate and a polysilicon resistor body formed on the dielectric isolation structure. The polysilicon resistor body includes an N-type dopant having an N-type dopant concentration, nitrogen having a nitrogen concentration, and carbon having a carbon concentration. The sheet resistance of the resistor body is greater than 5 kΩ/square.