Polysiloxane Composition with Polyhedral Skeleton and Photoacid Generator

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Solution Overview

Problem

Existing polysiloxane compositions with epoxy groups suffer from poor heat resistance and light resistance, limiting their application as transparent, heat- and light-resistant resins.

Innovation Solution

A polysiloxane composition incorporating a polysiloxane with a polyhedral skeleton and a hydrolyzable silyl group, combined with a photoacid generator, which enhances heat and light resistance through a hydrosilylation reaction and cross-linking mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a polysiloxane with epoxy groups is used, then the composition can be cured through epoxy polymerization, but the resulting polyether structure has poor heat resistance and light resistance

Engineering Contradiction:
Improveheat resistance and light resistanceVSAvoidcuring mechanism limitation
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical parameters of the polysiloxane by replacing epoxy groups with hydrolyzable silyl groups (such as alkoxysilyl groups). This parameter change enables the formation of siloxane crosslinked structures through hydrolysis and condensation reactions, which inherently provide superior heat resistance and light resistance compared to polyether structures from epoxy polymerization.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite curing system by combining hydrolyzable silyl groups with photoacid generators. This composite approach allows the hydrolyzable silyl groups to undergo hydrolysis and condensation reactions, forming a three-dimensional siloxane crosslinked network that integrates the benefits of both chemical crosslinking and photo-curing mechanisms, achieving excellent heat resistance and light resistance.

Inventive Principle:
Principle #40Composite materials

2Reliability

If many hydrocarbon units (spacers) are present between epoxy groups and polysiloxane skeleton, then the epoxy groups can react, but the resulting polyether structure remains poor in heat resistance and light resistance

Engineering Contradiction:
Improveheat resistance and light resistanceVSAvoidmolecular structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and removes the problematic epoxy groups and hydrocarbon spacer structures from the molecular architecture. By replacing them with hydrolyzable silyl groups directly bonded to the polysiloxane skeleton, the invention eliminates the source of poor heat and light resistance while maintaining the essential crosslinking functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using epoxy groups that form polyether structures upon curing, the patent inverts the approach by using hydrolyzable silyl groups that form siloxane structures. This inversion of the chemical group selection leads to fundamentally different crosslinked network chemistry that provides superior thermal and optical stability.

Inventive Principle:
Principle #13The other way round (Inversion)

3Reliability

If a polysiloxane with hydrolyzable silyl group is used, then cross-linking can occur through hydrolysis and condensation, but the main chain structure may not have good heat resistance or light resistance

Engineering Contradiction:
Improveheat resistance and light resistanceVSAvoidmain chain structure stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by specifically placing hydrolyzable silyl groups at strategic positions on the polysiloxane skeleton where they can participate in crosslinking reactions. The main polysiloxane chain itself maintains its inherent thermal and optical stability, while the localized silyl groups provide the crosslinking functionality needed for enhanced performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent incorporates hydrolyzable silyl groups into the polysiloxane structure in advance, before the crosslinking reaction occurs. These pre-positioned groups are ready to undergo hydrolysis and condensation reactions upon exposure to moisture or photoacid catalysts, forming the crosslinked network structure that provides heat and light resistance.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves high transparency while maintaining excellent heat and light resistance, making it suitable for optical applications.

Implementation Method 1

a polysiloxane composition including: (A) a polysiloxane which is a polysiloxane compound having a polyhedral skeleton and which has at least one group containing a hydrolyzable silyl group bonded to a Si atom constituting the polyhedral skeleton; and (B) a photoacid generator

Methodology Applied
Scientific EffectPhotoacid generation: Photopolymerisation

Implementation Method 2

a polysiloxane compound having a polyhedral skeleton and which has at least one group containing a hydrolyzable silyl group bonded to a Si atom constituting the polyhedral skeleton

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 3

which has at least one group containing a hydrolyzable silyl group bonded to a Si atom constituting the polyhedral skeleton

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS8809458B2Polysiloxane composition
Publication Date: 2014.08.19 KANEKA CORP
  • US8809458B2 patent drawing
  • US8809458B2 patent drawing
  • US8809458B2 patent drawing

AI summary

A polysiloxane composition having high transparency, while being excellent in heat resistance and light resistance is provided. The polysiloxane composition is composed of (A) a polysiloxane which is a polysiloxane compound having a polyhedral skeleton having 6 to 24 silicon atoms in its molecule and which has at least one group containing a hydrolyzable silyl group bonded to a Si atom constituting the polyhedral skeleton, and (B) a photoacid generator. The hydrolyzable silyl group is preferably an alkoxysilyl group.