Polysiloxane Release Coating Low-Temperature Curing

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Solution Overview

Problem

Polysiloxane-based release coatings struggle to cure effectively at low temperatures on thermally sensitive substrates without premature curing during storage and transport, which is essential for maintaining adhesive properties and unwind characteristics of self-adhesive tapes and labels.

Innovation Solution

A curable polysiloxane release coating composition comprising an organopolysiloxane with ethylenically unsaturated groups, an organopolysiloxane with Si—H groups, a platinum group metal catalyst, and a combination of maleimide and acetylenic compounds as hydrosilylation inhibitors, allowing for controlled curing at temperatures between 70° C. to 90° C.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the polysiloxane release coating is cured at high temperature (at least 130°C), then the curing is effective and complete, but the thermally sensitive substrates (LDPE, HDPE, PP, BOPP, PEK, temperature sensitive papers) are damaged or degraded

Engineering Contradiction:
Improvecuring effectivenessVSAvoidthermal damage to substrate
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the curing temperature parameter from traditional high temperature (at least 130°C) to low temperature (70°C to 90°C, e.g., 85°C) by modifying the chemical composition of the release coating, specifically using a polysiloxane compound with terminal vinyl groups and a crosslinking agent with Si-H groups that can cure at lower temperatures without compromising substrate integrity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite curing system combining multiple components: polysiloxane compound (A) with terminal vinyl groups, crosslinking agent (B) with Si-H groups, catalyst (C) from platinum group metals, and inhibitors (D1, D2). This composite material system enables low-temperature curing while maintaining coating performance and preventing substrate damage

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If the polysiloxane release coating composition cures at low temperature (70°C to 90°C), then the thermally sensitive substrates are protected, but the composition may undergo premature curing during storage and transport

Engineering Contradiction:
Improvethermal damage to substrateVSAvoidstorage stability
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent incorporates inhibitors (D1) maleimide and (D2) from the group of acetylenic compounds, ethylenically unsaturated isocyanates, acetylenically unsaturated silanes and unsaturated dicarboxylic acid diesters or maleate compounds) into the coating composition before application. These inhibitors preliminarily block the catalytic activity of the platinum group metal catalyst, preventing premature curing during storage and transport, and can be activated or removed during the controlled low-temperature curing process

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The inhibitors act as intermediary substances that temporarily interfere with the curing reaction. They bind to the platinum group metal catalyst to form inactive complexes, mediating between the reactive components (polysiloxane A and crosslinking agent B) and the catalyst (C), thereby controlling the timing and location of the curing reaction to occur only when and where intended

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If the polysiloxane release coating composition is stable at ambient temperature, then premature curing is avoided during storage and transport, but the curing time at low temperature (70°C to 90°C) increases

Engineering Contradiction:
Improvestorage stabilityVSAvoidcuring time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The patent creates a dynamic system where the curing behavior changes with temperature. At ambient temperature, the inhibitors maintain stability and prevent curing. When heated to the curing temperature range (70°C to 90°C), the system dynamically transitions to an active curing state. The catalyst and inhibitor interaction is temperature-dependent, allowing the system to adapt its reactivity to the operating conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The curing process follows a periodic pattern: during storage and transport, the composition remains in a stable, inactive state due to inhibitor presence. During the curing cycle at elevated temperature (70°C to 90°C), the composition transitions to an active curing state. This periodic switching between stable and reactive states allows the composition to maintain stability when needed and cure efficiently when required

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves better curing properties and longer bulk bath life at lower temperatures, ensuring stable adhesion and efficient application on various substrates, including thermally sensitive materials, while maintaining the integrity of self-adhesive tapes and labels.

Implementation Method 1

a compound containing at least one unsaturated group reacts with a compound containing at least one Si—H group

Methodology Applied
Scientific EffectHydrosilylation: Chemical Bonding

Implementation Method 2

a hydrosilylation catalyst effective to catalyse the reaction between the alkenyl groups and the Si—H groups. The composition further comprises (C) a hydrosilylation catalyst. Component (C) comprises a platinum group metal or a complex or compound of a platinum group metal

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

The composition yet further comprises (D1) a hydrosilylation inhibitor. Component (D1) comprises a maleimide of the general formula (I)... The composition yet further comprises (D2) a second hydrosilylation inhibitor. Component (D2) is selected from acetylenic compounds

Methodology Applied
Scientific EffectInhibition: Catalysis

Implementation Method 4

The composition achieves better curing properties and longer bulk bath life at lower temperatures, ensuring stable adhesion and efficient application on various substrates, including thermally sensitive materials

Methodology Applied
Scientific EffectThermal curing: Heating

Data Source

PatentUS11453805B2Silicone release coating compositions
Publication Date: 2022.09.27 DOW SILICONES CORP
  • US11453805B2 patent drawing
  • US11453805B2 patent drawing
  • US11453805B2 patent drawing

AI summary

A curable polysiloxane release coating composition comprises (A) an organopolysiloxane containing at least two (2) ethylenically unsaturated groups, (B) an organopolysiloxane containing at least 2 Si—H groups per molecule, and (C) a hydrosilylation catalyst. If the organopolysiloxane (A) contains only 2 ethylenically unsaturated groups, the organopolysiloxane (B) contains on average more than 2 Si—H groups per molecule. The composition further comprises (D1) a hydrosilylation inhibitor comprising a maleimide of the general formula (I). In formula (I), A3? represents a hydrogen atom or a hydrocarbyl or substituted hydrocarbyl group having 1 to 18 carbon atoms, and A1? and A2? each represent a hydrogen atom or a hydrocarbyl or substituted hydrocarbyl group having 1 to 18 carbon atoms. The composition yet further comprises (D2) a second hydrosilylation inhibitor selected from acetylenic compounds, ethylenically unsaturated isocyanates, acetylenically unsaturated silanes and unsaturated dicarboxylic acid diesters or a maleate compound or a mixture thereof.