Polysulfone-Coated Carbon Electrodes for Accurate Low-Buffer pH Sensing

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Solution Overview

Problem

Existing electrochemical pH sensors face inaccuracies in low buffering capacity solutions due to carbon material perturbing the pH proximal to the working electrode, and there is a need for accurate pH measurement in environments like seawater and low electrolyte media.

Innovation Solution

A composite working electrode with a redox active species configured for hydrogen bonding through a carbon ring, using a polysulfone-coated carbon material to stabilize the electrode surface and promote proton transfer, and a set of active redox species that form hydrogen bonds through a five or six-membered ring with a substituted oxygen family atom, allowing accurate pH measurement in low buffering capacity solutions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If carbon material is used in the working electrode, then electrochemical activity is improved, but pH measurement accuracy deteriorates due to carbon material perturbing the pH proximal to the working electrode

Engineering Contradiction:
Improveelectrochemical activityVSAvoidpH measurement accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

A polymer coating layer is introduced as an intermediary between the carbon material and the aqueous solution. This coating acts as a barrier that prevents direct interaction between the carbon material and the solution, thereby eliminating the pH perturbation effect while still allowing proton transfer for pH sensing. The polymer layer serves as a mediator that decouples the electrochemical activity from the harmful pH disturbance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the surface properties of the carbon material by changing its chemical state through polymer coating. This parameter change transforms the carbon material from a directly exposed state (which perturbs pH) to a coated state (which maintains electrochemical activity without pH perturbation). The coating changes the interfacial properties between the electrode and solution.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If glass electrode is used for pH measurement, then measurement accuracy is improved, but device fragility and operational complexity worsen due to regular calibration requirements and storage conditions

Engineering Contradiction:
ImprovepH measurement accuracyVSAvoidcalibration and storage requirements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical glass electrode system with an electrochemical sensor based on redox-active species. This substitution eliminates the need for mechanical glass components that are fragile and require careful handling. The electrochemical system uses molecular self-assembly and redox reactions instead of mechanical glass structures, thereby reducing fragility and operational complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The electrochemical sensor utilizes self-assembly mechanisms where the redox-active species automatically organize on the electrode surface without requiring manual assembly or calibration. The system performs its own function through inherent electrochemical reactions, eliminating the need for external calibration procedures and specialized storage conditions that glass electrodes require.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a stable, reproducible, and defined redox output in low buffering capacity solutions, improving accuracy and stability of pH measurement in environments such as water and seawater.

Implementation Method 1

an electrochemical sensor comprising said composite working electrode for electrochemical pH sensing using a chemistry/redox active species configured to provide for hydrogen bonding

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

a hydrogen atom attached to a carbon ring is configured so as to provide for hydrogen bonding with the bound oxygen family atom

Methodology Applied
Scientific EffectHydrogen bonding:

Data Source

PatentEP4217721B1Electrochemical ph sensor
Publication Date: 2025.08.27 ANB SENSORS LTD
  • EP4217721B1 patent drawingFigure 1(A)~1(A-1)
  • EP4217721B1 patent drawingFigure 1(B)~2
  • EP4217721B1 patent drawingFigure 3

AI summary

A composite working electrode comprising at least one polysulfone coated carbon material and at least one active redox species comprising an oxygen family atom bound in a ring structure, wherein the ring structure is substituted with a carbon ring, and wherein a moiety containing a hydrogen atom is attached to the carbon ring such that it is configured to provide for hydrogen bonding with the bound oxygen family atom and an electrochemical sensor comprising said composite working electrode.