Novel Polythiol Compound for Balanced Heat Resistance and Dyeing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing poly(thio)urethane resins face challenges in achieving both high heat resistance and good dyeing properties, as improving one property often compromises the other.

Innovation Solution

A novel polythiol compound is developed, which is synthesized using a different starting material instead of 2-mercapto ethanol, allowing for the regulation of side chain volume and size to enhance heat resistance while maintaining dyeing properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the glass transition temperature is increased to improve heat resistance, then heat resistance is improved, but dyeing properties deteriorate

Engineering Contradiction:
Improveglass transition temperatureVSAvoiddyeing properties
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent applies parameter changes by precisely controlling the glass transition temperature within a specific range (40-80°C) through adjusting the polythiol compound structure and composition. This allows the resin to achieve adequate heat resistance while maintaining dyeing properties, resolving the contradiction between these two parameters.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining the polythiol compound with specific polyisocyanate compounds and additives in controlled ratios. This composite approach enables balancing heat resistance and dyeing properties through synergistic interactions between components, rather than relying on a single parameter adjustment.

Inventive Principle:
Principle #40Composite materials

2Temperature

If the side chain volume is increased to improve heat resistance, then heat resistance is improved, but the structure becomes more complex

Engineering Contradiction:
Improveheat resistanceVSAvoidmolecular structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent applies local quality by introducing specific side chain structures (such as alkyl groups with 1-10 carbon atoms) at particular positions in the polythiol compound molecule. This localized structural modification enhances heat resistance without requiring complex changes throughout the entire molecular structure, maintaining simplicity where not needed.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent systematically varies side chain parameters (carbon atom number, branching structure) to optimize heat resistance. By changing these parameters in a controlled manner rather than adopting complex structures, the patent achieves the desired thermal performance with manageable molecular complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The novel polythiol compound secures high heat resistance and excellent dyeing properties for transparent lenses, balancing the glass transition temperature and dyeing performance.

Implementation Method 1

The polythiol or a polyol as an intermediate compound thereof is broadly used for various applications as a raw material for optical bodies, poly(thio)urethane resins or synthetic resins

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 2

Rb is —CH2CH(OH)CH2F, —CH2CH(OH)CH2Cl, —CH2CH(OH)CH2Br, —CH2CH(OH)CH2I

Methodology Applied
Scientific EffectHydrogen Bonding: Chemical Bonding

Data Source

PatentUS12215184B2Polyol or polythiol compound, preparation method therefor, transparent polyurethane-based resin prepared therefrom, and optical body
Publication Date: 2025.02.04 KS LABORATORIES CO LTD
  • US12215184B2 patent drawing
  • US12215184B2 patent drawing
  • US12215184B2 patent drawing

AI summary

The present invention relates to a novel polyol or polythiol having three or more functional groups, a preparation method there for, and an optical body manufactured therefrom. Especially, the present invention relates to a poly(thio)urethane-based resin and an optical body, such as lenses, manufactured using the resin, wherein the poly(thio)urethane-based resin is prepared by obtaining a novel polyol and then combining a polythiol, which is prepared from the obtained polyol, with a polyiso(thio)cyanate.