Polyurethane Membrane for Continuous Glucose Sensor Noise Reduction

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Solution Overview

Problem

Existing electrochemical sensors for glucose monitoring face challenges in providing accurate and continuous measurements over extended periods due to noise interference and short-term accuracy issues, especially in implantable and transcutaneous applications.

Innovation Solution

A device with a sensing mechanism and a polyurethane-based membrane that includes a hydrophilic portion, enzymes, and copolymers like fluorocarbon, silicone, or polycarbonate segments, designed to maintain a mean absolute relative difference of less than 8% over sensor sessions lasting several days, effectively reducing noise interference and improving accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional membranes are used in electrochemical sensors, then the sensor structure is simple, but the measurement precision deteriorates due to noise interference from interfering species

Engineering Contradiction:
Improveglucose measurement accuracyVSAvoidmembrane structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs a composite membrane structure consisting of a polyurethane base polymer combined with hydrophilic polymers (such as polyvinylpyrrolidone, polyethylene oxide, or carboxymethyl cellulose). This composite approach creates a membrane that selectively facilitates glucose transport while blocking interfering species, thereby improving measurement precision without excessive structural complexity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The membrane design incorporates regions with different properties: the polyurethane provides structural integrity and baseline selectivity, while the hydrophilic portions create localized channels or regions that preferentially accommodate glucose molecules. This local differentiation allows the membrane to enhance glucose signal detection while maintaining overall structural simplicity

Inventive Principle:
Principle #3Local quality

2Duration of action of stationary object

If sensors are designed for extended monitoring periods, then the duration of action increases, but the reliability deteriorates due to drift and noise accumulation over time

Engineering Contradiction:
Improvesensor session durationVSAvoidmeasurement consistency
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The patent modifies the membrane's physical and chemical parameters by incorporating hydrophilic polymers with specific molecular weights and compositions. These parameter changes optimize the membrane's permeability to glucose while maintaining stability over extended periods, enabling reliable measurements for at least 3 days without significant drift or noise accumulation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The hydrophilic polymer network within the membrane maintains continuous glucose transport pathways, ensuring consistent analyte flux to the sensing electrode throughout the sensor session. This continuity prevents signal degradation and maintains measurement reliability over the extended operational period

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables continuous glucose monitoring with high accuracy, maintaining reliable performance over extended periods by minimizing noise interference and enhancing the sensor's ability to differentiate between glucose signals and background noise, thus providing precise glucose concentration readings.

Implementation Method 1

the membrane comprises a polyurethane and a hydrophilic portion

Methodology Applied
Scientific EffectHydrophilic interaction: Hydrophile

Implementation Method 2

the membrane comprises an enzyme configured to react with the analyte

Methodology Applied
Scientific EffectEnzyme-catalyzed reaction: Enzyme

Implementation Method 3

the membrane comprises a copolymer comprising a fluorocarbon segment; the membrane comprises a copolymer comprising a silicone segment; the membrane comprises a polycarbonate segment

Methodology Applied
Scientific EffectPermeation: Permeation

Data Source

PatentUS20240000352A1Polymer membranes for continuous analyte sensors
Publication Date: 2024.01.04 DEXCOM INC
  • US20240000352A1 patent drawing
  • US20240000352A1 patent drawing
  • US20240000352A1 patent drawing

AI summary

Devices and methods are described for providing continuous measurement of an analyte concentration. In some embodiments, the device has a sensing mechanism and a sensing membrane that includes at least one surface-active group-containing polymer and that is located over the sensing mechanism. The sensing membrane may have a bioprotective layer configured to substantially block the effect and/or influence of non-constant noise-causing species.