Replaceable Pool Bonding Electrode Assembly

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Solution Overview

Problem

The National Electrical Code requires effective electrical bonding of swimming pool water to ground using a solid copper conductor, but stray voltage can cause the bonding electrode to dissolve, and maintaining sufficient contact is challenging, especially under varying water levels or during equipment malfunctions.

Innovation Solution

A replaceable bonding electrode is installed in the filter inlet component, such as a pool skimmer or pump strainer, with a ground conductor coupled to the electrode and sealed through a plug assembly, ensuring a watertight connection and easy replacement when the electrode degrades.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a bonding electrode is installed in the pool water to maintain electrical bonding, then the pool water is bonded to ground potential, but the electrode dissolves over time due to electrolysis from stray voltage

Engineering Contradiction:
Improvebonding effectivenessVSAvoidelectrode material
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The bonding electrode is designed as a replaceable, consumable component that can be easily replaced when dissolved. The electrode assembly includes a sacrificial electrode that is intentionally designed to be replaced rather than maintained indefinitely, accepting that the electrode will dissolve due to electrolysis and providing a cost-effective solution through easy replacement rather than complex protection systems.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The system allows for the discarding of the dissolved electrode and recovery of the bonding function through replacement. The replaceable electrode assembly enables straightforward removal of the consumed electrode and installation of a fresh one, maintaining continuous bonding effectiveness without requiring complex monitoring or protection systems.

Inventive Principle:
Principle #34Discarding and recovering

2Reliability

If the bonding electrode is placed to remain in contact with pool water under varying conditions, then adequate bonding surface area is maintained, but finding a suitable port of entry for the ground conductor becomes challenging

Engineering Contradiction:
Improvebonding surface area contactVSAvoidconductor routing
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bonding electrode assembly is integrated into the multi-functional filter inlet component structure, utilizing existing openings and mounting points in the skimmer or pump strainer. This allows the electrode to be installed through standard pool equipment openings rather than requiring separate conduit installations, simplifying conductor routing while ensuring the electrode remains submerged and maintains adequate bonding surface area.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of repair

If the bonding electrode is made replaceable to address dissolution, then electrode replacement is simplified, but the overall device complexity increases

Engineering Contradiction:
Improveelectrode replacementVSAvoidassembly structure
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The bonding electrode assembly is segmented into distinct replaceable components including the electrode element, mounting bracket, and sealing elements. This segmentation allows the electrode to be replaced independently without replacing the entire bonding system, simplifying maintenance while the modular design actually reduces overall complexity by standardizing connection and sealing components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The replaceable electrode assembly is pre-configured with mounting brackets, seals, and connection points during manufacturing. This preliminary preparation of the assembly allows for quick field replacement without requiring complex installation procedures, reducing the complexity burden by moving assembly complexity to the manufacturing stage rather than the installation stage.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution maintains the pool water at ground potential, ensures adequate bonding surface area, and simplifies electrode replacement, addressing the issues of electrode dissolution and contact maintenance.

Implementation Method 1

Conductivity between the water and ground must be maintained by a solid copper conductor not smaller than #8 AWG

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

stray voltage in the ground can create a slight voltage gradient wherein the ground is at higher potential than the pool water. Under such circumstances, the bonding electrode can slowly dissolve into the water through electrolysis

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS9761990B2Water bonding device and methods of use
Publication Date: 2017.09.12 WCM IND INC
  • US9761990B2 patent drawing
  • US9761990B2 patent drawing
  • US9761990B2 patent drawing

AI summary

Embodiments include a water bonding device for electrically grounding a swimming pool. One embodiment includes a bonding electrode installed in a pool skimmer or pump strainer. The bonding electrode typically resides in a skimmer or strainer cavity, and a ground conductor coupled directly to the electrode extends out of the skimmer or strainer through a port. A plug assembly forms a water tight seal against the port and the ground conductor, providing a water tight access point for the ground conductor to enter the pool skimmer or pump strainer. The ground conductor is typically electrically connected to both the bonding electrode and a ground pole residing at ground potential.