Pool Cleaner Caddy Retention Mechanism

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Solution Overview

Problem

Existing swimming pool cleaners face issues with filter clogging, reduced suction performance, and operational inefficiencies due to traditional filter elements and obstacles during cleaning, leading to incomplete pool cleaning and maintenance challenges.

Innovation Solution

The implementation of a swimming pool cleaner with a hydrocyclonic particle separator assembly and a drive system featuring six driven brushed rollers, which includes a canister subassembly with cyclone containers and a filtering medium to effectively separate debris and improve navigation over pool surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional filter elements (bags, mesh, baskets) are used in the pool cleaner, then debris can be trapped and contained, but the filter elements quickly become clogged or occluded, reducing cleaner performance and requiring frequent cleaning or replacement

Engineering Contradiction:
Improvefiltering operationVSAvoidtime between filter cleaning/replacement
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces traditional mechanical filter elements (bags, mesh, baskets) with a hydrocyclonic separation system that uses centrifugal force generated by rotating fluid flow to separate debris from water. This substitution eliminates the clogging issues inherent in mechanical filters while maintaining effective debris capture.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention employs hydraulic principles through the use of water flow to generate cyclonic motion within the separation chamber. The fluid dynamics create centrifugal forces that separate debris based on density and size, allowing continuous operation without the mechanical filtration limitations.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If traditional filter elements are used, then debris can be contained, but the surface area of the filter becomes clogged prior to the debris retention volume being filled to capacity, reducing suction performance

Engineering Contradiction:
Improvesuction performanceVSAvoiddebris retention volume
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The hydrocyclonic separation system replaces surface-based mechanical filtration with volume-based centrifugal separation. Debris is separated throughout the fluid stream rather than being trapped on a surface, preventing clogging and maintaining suction performance throughout the debris retention cycle.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the separation mechanism from surface-area-limited mechanical filtration to volume-based hydrocyclonic separation. This parameter change allows the system to handle larger quantities of debris without performance degradation, as separation occurs through the bulk fluid flow rather than on a constrained surface.

Inventive Principle:
Principle #35Parameter changes

3Ease of repair

If users directly handle filter elements and debris for cleaning or replacement, then filter maintenance can be performed, but debris and water may get on the user, creating inconvenience

Engineering Contradiction:
Improvefilter maintenanceVSAvoiduser convenience during maintenance
Core Design Contradiction:
Ease of repairVSEase of operation

Solution Approach 1:

The hydrocyclonic separation system is designed to be self-cleaning through the continuous fluid flow that naturally flushes debris from the separation chamber. The system maintains itself without requiring user intervention for filter cleaning, eliminating the inconvenience of handling debris and water.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention extracts the maintenance burden from the user by designing a system where debris is continuously removed through the hydrocyclonic action and discharged separately from the cleaner body, allowing maintenance without direct user contact with contaminated components.

Inventive Principle:
Principle #2Taking out (Extraction)

4Productivity

If the pool cleaner encounters obstacles (lights, drains) during cleaning, then the cleaner may get stuck, but this results in the pool being only partially cleaned

Engineering Contradiction:
Improvecleaning completionVSAvoidcleaner operation continuity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The cleaner incorporates dynamic adjustment capabilities that allow it to adapt its movement and cleaning pattern in response to obstacles. The system can modify its trajectory, speed, and cleaning intensity to navigate around obstacles while maintaining overall cleaning productivity and completion.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances debris separation and filtration efficiency, reduces filter clogging, and allows for easier maintenance by effectively handling debris and navigating around pool obstacles, ensuring thorough cleaning and extended filter life.

Implementation Method 1

Fluid being pulled through the canister subassembly and intake enters the canister body at the tangential inlet forming a cyclonic flow (e.g., a first cyclonic flow) about a first axis within the canister body

Methodology Applied
Scientific EffectCyclonic flow: Cyclone Separation

Implementation Method 2

The example first cyclonic flow includes debris-laden fluid having small and large debris, with the large debris being separated from the flow through cyclonic action

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 3

a pump system continuously circulates water through a filter assembly of the pool cleaner capturing debris and any suspended particulate therein

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS10227081B2Pool cleaner caddy with retention mechanism
Publication Date: 2019.03.12 HAYWARD IND INC
  • US10227081B2 patent drawing
  • US10227081B2 patent drawing
  • US10227081B2 patent drawing

AI summary

Exemplary embodiments are directed to pool cleaners that remove debris from water using a plurality of cyclonic flows, or that include a removable impeller subassembly, a check valve for a debris canister, a particle separator assembly having a handle that locks to the pool cleaner, a modular roller drive gear box, or a roller latch that secures a roller to the pool cleaner. Exemplary embodiments are also directed to the check valve and the roller latch themselves. Exemplary embodiments are directed to a filter medium for pool cleaners that includes embossments providing flow channels for water, and to roller assemblies for pool cleaners. Exemplary embodiments are directed to pool cleaners including alternative pump motor engagements. Exemplary embodiments are directed to pool cleaners power supplies that include a potted and contoured power board assembly, and to kickstands therefor. Exemplary embodiments are directed to a pool cleaner caddy, and removable wheels therefor.