Ramped Cap Prevents Pool Cleaner Stuck on Main Drain

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Solution Overview

Problem

Automatic pool cleaners frequently get stuck on swimming pool main drain covers, requiring manual repositioning and being inconvenient and time-consuming, as altering flow rates or suction force does not prevent this issue.

Innovation Solution

A clip-on protective device and installation tool that mount onto the main drain cover, forcing the pool cleaner to tilt and preventing interaction between its suction forces and the main drain, allowing easy installation without entering the water.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a pool cleaner operates normally over the main drain cover, then cleaning coverage is improved, but the cleaner becomes stuck on the drain cover requiring manual intervention

Engineering Contradiction:
Improvecleaning coverageVSAvoidmanual repositioning time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent introduces a ramped cap unit as an intermediary device between the pool cleaner and the main drain cover. This cap unit with its smoothly contoured ramped surface allows the pool cleaner to pass over without getting stuck, while still permitting water flow to the drain. The cap acts as a mediator that resolves the conflict between maintaining cleaning coverage and preventing the cleaner from becoming trapped.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the main drain cover is left exposed, then water drainage is maximized, but the pool cleaner gets caught on the cover

Engineering Contradiction:
Improvecleaning operation continuityVSAvoidsuction interaction between cleaner and drain
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent segments the main drain cover function into two separate components: the original drain cover that handles water drainage, and the added ramped cap unit that handles the pool cleaner interaction. This segmentation allows each component to perform its specific function optimally - the drain cover maintains full drainage capability while the ramped cap prevents cleaner entrapment by redirecting the cleaner's path away from the drain suction zone.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If drain guards are installed to prevent cleaner entanglement, then cleaner operation is improved, but installation requires entering the water

Engineering Contradiction:
Improvecleaner operationVSAvoidinstallation complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The ramped cap unit is designed to be self-installing by utilizing the existing main drain cover structure. The cap unit features a configuration that allows it to be placed directly onto the drain cover from above water level, where the drain cover acts as a mounting surface. This self-service installation method eliminates the need for workers to enter the water, while still providing the operational benefit of preventing cleaner entanglement.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents pool cleaners from becoming stuck on main drain covers, ensuring efficient operation by allowing the cleaner to tilt and pass over without interference, while being simple to install and use.

Implementation Method 1

The arch shaped flexible member is made from a durable UV resistant plastic material and is configured to expand and contract when force is applied to the installation tool

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10619372B2Kit and method for preventing a swimming pool cleaner from becoming caught on a main drain cover
Publication Date: 2020.04.14 ALBAUGH II HARRY
  • US10619372B2 patent drawing
  • US10619372B2 patent drawing
  • US10619372B2 patent drawing

AI summary

A kit for preventing a swimming pool cleaner from becoming caught on a main drain cover of a swimming pool including a flexible clip-on protective device with a printed company logo and an installation tool with three cylindrical retainers. The installation tool mounts the clip-on protective device onto the main drain cover to force the swimming pool cleaner to tilt to one side, so that the suction forces of the swimming pool cleaner and the main drain will not interact with each other. The installation tool is made by injection molding with a uniform thickness of 0.165 inch.