Pool Cleaner Winding Mechanism for Automatic Filter Replacement

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Solution Overview

Problem

Existing pool cleaning robots require frequent filter maintenance operations, which are time-consuming and difficult due to the need to regularly remove and replace filters while the robot is out of the pool.

Innovation Solution

A pool cleaning robot equipped with a winding mechanism that allows for the automatic replacement of filter portions without removing the robot from the pool, using multiple filter portions that differ in filtering parameters, and a holding mechanism to store and compress filters, along with sensors to indicate when filter replacement is needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If a single filter is used in pool cleaning robots, then the device complexity is low, but the duration of action is limited due to frequent manual maintenance

Engineering Contradiction:
Improvetime between maintenance cyclesVSAvoidfilter replacement mechanism complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The filter is divided into multiple replaceable filter portions arranged in sequence. When one filter portion becomes dirty, the winding mechanism automatically advances the next clean filter portion into the filtering position, eliminating the need for frequent manual maintenance and extending the operational duration between maintenance cycles.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pool cleaning robot is equipped with a winding mechanism that automatically replaces filter portions without requiring manual intervention. The system self-manages filter replacement by detecting when a filter portion is dirty and automatically winding the next filter portion into position, thereby extending operational duration while managing complexity through automation.

Inventive Principle:
Principle #25Self-service

2Loss of time

If manual filter replacement is required, then the device complexity is low, but the loss of time increases due to frequent removal and replacement operations

Engineering Contradiction:
Improvetime for filter maintenance operationsVSAvoidautomatic filter replacement capability
Core Design Contradiction:
Loss of timeVSExtent of automation

Solution Approach 1:

The winding mechanism automatically performs filter replacement operations without requiring the robot to be removed from the pool. The system detects when a filter portion is dirty and autonomously winds the next filter portion into the filtering position, significantly reducing maintenance time and eliminating manual intervention.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The automatic winding mechanism ensures continuous operation by seamlessly replacing filter portions in situ. The transition from one filter portion to the next occurs without interrupting the cleaning operation or requiring the robot to be removed from the pool, thereby minimizing time loss and maximizing operational continuity.

Inventive Principle:
Principle #20Continuity of useful action

3Quantity of substance

If multiple filter portions are stored in compressed form, then the quantity of substance is optimized, but the device complexity increases due to holding and winding mechanisms

Engineering Contradiction:
Improvenumber of filter portions storedVSAvoidholding and winding mechanism complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

Multiple filter portions are stored in a compact, nested arrangement within the holding mechanism. The filter portions are wound together in a space-efficient configuration that maximizes the number of filter portions that can be stored within the robot's housing, optimizing the quantity of substance while managing spatial constraints.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The winding mechanism extracts filter portions from the compressed storage configuration and sequentially positions them in the filtering position as needed. This extraction process allows the system to maintain a compact storage arrangement while providing on-demand access to multiple filter portions, balancing quantity optimization with operational requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS9909332B2Pool cleaner with a protracted filter
Publication Date: 2018.03.06 MAYTRONICS LTD
  • US9909332B2 patent drawing
  • US9909332B2 patent drawing
  • US9909332B2 patent drawing

AI summary

A pool cleaning robot that may include a fluid inlet, a filter; a winding mechanism and a holding mechanism; wherein the holding mechanism is configured to hold the filter; wherein the winding mechanism is configured to perform a winding of the filter thereby removing a filter portion that was positioned in a filtering position and placing another filter portion in the filtering position; and wherein the filter portion, when positioned in the filtering position, is configured to filter fluid that enters through the fluid inlet.