Pool Cleaning Robot Impeller Backwash Mechanism

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Solution Overview

Problem

Existing pool cleaning apparatuses face a challenge in maintaining efficient filtering capabilities over long periods due to particle aggregation, which reduces their effectiveness.

Innovation Solution

A pool cleaning robot with a filter system that includes a first and second impeller, a pump motor, and a controller to operate in multiple modes, allowing for efficient filtering and backwashing operations, with a spiral path for fluid flow and an entrapment cell to manage large particles, reducing clogging and dirt exit during backwashing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If the pool cleaning apparatus operates continuously for long periods, then cleaning coverage increases, but filtering capability deteriorates due to particle aggregation

Engineering Contradiction:
Improvecontinuous operation timeVSAvoidfiltering capability
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The patent implements periodic backwashing operations at predetermined intervals during continuous pool cleaning. The controller automatically initiates backwash cycles where the impeller reverses rotation to flush accumulated particles from the filter, then returns to normal forward rotation. This periodic reversal maintains filtering capability over extended operation periods by preventing particle aggregation clogging.

Inventive Principle:
Principle #19Periodic action

2Reliability

If backwash operation is performed frequently, then filter capability is maintained, but cleaning productivity decreases due to operational interruptions

Engineering Contradiction:
Improvefilter capabilityVSAvoidcleaning efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent performs brief backwash operations at predetermined intervals rather than continuous backwashing. Each backwash cycle is limited in duration, just enough to flush accumulated particles, then the system returns to normal cleaning mode. This partial action approach maintains filter capability while minimizing interruption to cleaning productivity.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If the impeller rotates in reverse direction for backwash, then filter cleaning is achieved, but fluid flow control becomes complex

Engineering Contradiction:
Improvefilter maintenanceVSAvoidfluid flow control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses the same impeller for both forward rotation during normal cleaning and reverse rotation during backwash operations. The impeller structure remains unchanged, but its rotation direction is controlled by the controller to achieve different functions. This multi-functionality approach simplifies the overall system by avoiding separate mechanisms for cleaning and backwashing.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent dynamically changes the impeller rotation direction based on operational mode. The controller monitors cleaning progress and automatically reverses impeller rotation when backwash is required, then returns to forward rotation. This dynamic control allows a single impeller to perform multiple functions without requiring complex mechanical switching mechanisms.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution maintains reasonable filtering capabilities over extended periods by efficiently managing particle aggregation and reducing dirt exit during backwashing, ensuring continuous and effective pool cleaning.

Implementation Method 1

a first pump motor arranged to rotate the first impeller; wherein when the first pump motor rotates the first impeller rotates along a first rotational direction causes fluid to be drawn through the first inlet

Methodology Applied
Scientific EffectImpeller rotation: Impeller

Implementation Method 2

causes a first portion of the fluid to be filtered by the filter to provide filtered fluid

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 3

when the first pump motor rotates the first impeller rotates along a second rotational direction that may be opposite to the first rotational direction, thereby performing a backwash operation of the filter

Methodology Applied
Scientific EffectImpeller rotation in reverse: Impeller

Implementation Method 4

wherein the filter and the structural element define a first space that has a spiral portion; wherein when the first pump motor rotates the first impeller along the first rotational direction the fluid follows a spiral path within the first space during which the first portion of the fluid may be filtered by the filter

Methodology Applied
Scientific EffectSpiral flow: Vortex Ring

Data Source

PatentUS9683383B2Pool cleaning apparatus
Publication Date: 2017.06.20 MAYTRONICS LTD
  • US9683383B2 patent drawing
  • US9683383B2 patent drawing
  • US9683383B2 patent drawing

AI summary

A pool cleaning robot, that may include a filter; a first impeller; a driving unit arranged to move the pool cleaning robot; an external housing that comprises a first inlet and a first outlet; a first pump motor arranged to rotate the first impeller; wherein when the first pump motor rotates the first impeller rotates along a first rotational direction causes fluid to be drawn through the first inlet and causes a first portion of the fluid to be filtered by the filter to provide filtered fluid that exits through the first outlet of the housing; wherein when the first pump motor rotates the first impeller rotates along a second rotational direction that is opposite to the first rotational direction, thereby performing a backwash operation of the filter.