Pool-Cleaning Robot Immobilization Detection via Wheel-Integrated Optical Sensor

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Solution Overview

Problem

Existing swimming pool cleaning robots face challenges with detection systems that are bulky, costly, and complex, particularly due to the need for additional wheels or high-power infrared transmitters, which can damage pool coatings and increase complexity and expense.

Innovation Solution

A compact detection system integrated with the displacement wheels, using a single infrared transceiver and target aligned with the light emission axis, allowing for efficient detection of immobilization without additional dedicated wheels, reducing size, cost, and complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a mechanical contactor is used to detect vertical walls, then the robot can detect walls and modify movement, but the mechanical contactor damages the pool coating and increases system complexity

Engineering Contradiction:
Improvewall detection capabilityVSAvoidcoating damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the mechanical contactor system with an optical detection system using a transmitter emitting light beams and a receiver detecting reflected light. This substitution eliminates mechanical contact between the robot and pool walls, preventing coating damage while maintaining reliable wall detection capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If an idler wheel detection system is used, then the robot can detect immobilization, but the system occupies large space and increases complexity

Engineering Contradiction:
Improveimmobilization detection capabilityVSAvoiddetection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the detection system with the existing displacement wheels by integrating the transmitter and receiver directly onto the robot body to detect wheel rotation. This eliminates the need for separate idler wheels and springs, significantly reducing system complexity and space occupation while maintaining immobilization detection capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The displacement wheels serve dual functions: both propelling the robot and providing the detection mechanism for immobilization. By making the wheels multi-functional, the patent eliminates dedicated detection components, reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If infrared transmitters/receivers of high power are used to detect vertical walls, then the detection range is sufficient, but the cost increases significantly

Engineering Contradiction:
Improvewall detection capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent uses low-power infrared transmitters and receivers positioned close to each other, sufficient for detecting the robot's own wheel rotation. This partial action approach eliminates the need for high-power transmitters required for long-range wall detection, significantly reducing manufacturing cost while achieving the detection objective.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables faster and more efficient pool cleaning by detecting immobilization and modifying the robot's movement, while minimizing space and power consumption, and simplifying integration into the robot design.

Implementation Method 1

at least one target, integral with said train of moving wheels and aligned with said emission axis, adapted to reflect said light ray in order to detect a rotation of said train of moving wheels

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentEP3394365B1Pool-cleaning robot and method for detecting halting of such a robot
Publication Date: 2020.02.05 LATELIER DU 26
  • EP3394365B1 patent drawingFigure 1~2
  • EP3394365B1 patent drawingFigure 3~4
  • EP3394365B1 patent drawingFigure 5~8

AI summary

The invention relates to a pool-cleaning robot comprising a transport system that comprises at least one idle transport wheel train, a detritus suction system, and a system for detecting halting of said cleaning robot, the detection system comprising at least one transceiver of a light ray along an emission axis and at least one target that is secured to the transport wheel train, is aligned with said emission axis, and is suitable for reflecting said light ray so as to detect rotation of said transport wheel train.