Segregated Pool Control Box for Safe Technician Access

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Solution Overview

Problem

Conventional swimming pool and spa control panels pose safety risks due to the presence of high voltage without segregation, requiring licensed electricians for service and lacking remote monitoring or control capabilities.

Innovation Solution

The control devices segregate low-voltage and high-voltage components into separate sub-panels, with a portable master device providing dual user interfaces for wireless communication, allowing technicians to access and control systems without exposing themselves to high voltage, and enabling remote monitoring and operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If high voltage components are integrated into the control panel without segregation, then the panel can perform all control functions, but service technicians face safety risks and require licensure

Engineering Contradiction:
ImproveAccessibility for service techniciansVSAvoidExposure to high voltage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The control panel is divided into two separate compartments: a high-voltage compartment containing breakers and high-voltage wiring, and a low-voltage compartment containing electronic control components. This segmentation allows technicians to service low-voltage components without exposure to high voltage, eliminating the need for licensure while maintaining full functionality.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If high voltage components are segregated into separate compartments, then safety is improved and licensure requirements are reduced, but the device complexity increases

Engineering Contradiction:
ImproveExposure to high voltageVSAvoidControl panel structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The control panel is divided into two separate compartments: a high-voltage compartment containing breakers and high-voltage wiring, and a low-voltage compartment containing electronic control components. This segmentation allows technicians to service low-voltage components without exposure to high voltage, eliminating the need for licensure while maintaining full functionality.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If control panels are installed remote from pool devices, then safety is improved, but real-time user information and control capability are reduced

Engineering Contradiction:
ImproveExposure to high voltageVSAvoidReal-time user information
Core Design Contradiction:
Object-affected harmful factorsVSLoss of information

Solution Approach 1:

The system adds a wireless communication dimension by incorporating transmitters and receivers that enable data transmission between the control panel and portable devices. This allows users to access real-time information and control pool devices remotely via wireless communication, eliminating the need for physical proximity while maintaining safety.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Device complexity

If control panels lack transmitters and receivers, then device complexity is reduced, but remote monitoring and control capabilities are eliminated

Engineering Contradiction:
ImproveCommunication componentsVSAvoidRemote monitoring capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The control panel is enhanced with integrated transmitters and receivers that enable wireless communication capabilities. These components allow the panel to function not only as a local control device but also as a remote monitoring and control system, compatible with various portable devices through multiple wireless protocols.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3704330B1Control boxes principally for use with equipment of swimming pools and spas
Publication Date: 2023.07.26 ZODIAC POOL SYSTEMS LLC
  • EP3704330B1 patent drawingFigure 1
  • EP3704330B1 patent drawingFigure 2

AI summary

Control boxes (10) with segregated low- and high-voltage components are described. Service technicians (or others) requiring access to one set of components may do so without necessarily accessing the other set. Dual user interfaces may be utilized, further, with one interface being present at the control box and the other being remote therefrom.