Pool Robot Filter Pressure Sensing for Clog Detection

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Solution Overview

Problem

Pool cleaning robots often suffer from reduced efficiency due to clogged filtering units, as end users are not always aware of the need for filter maintenance, leading to inefficient cleaning processes.

Innovation Solution

A sensing module with a pressure sensor and pre-programmed processor is integrated into the pool cleaning robot to monitor the filtering unit's cleanliness, automatically alerting users through wireless signals and providing data on the filtering unit's condition, allowing for timely maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the filtering unit operates continuously without monitoring, then the cleaning robot can maintain operation, but the filter becomes clogged and cleaning efficiency decreases

Engineering Contradiction:
Improvecleaning efficiencyVSAvoidfilter performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The pressure sensor monitors filter condition in advance before complete clogging occurs, enabling proactive maintenance scheduling that prevents efficiency degradation while maintaining continuous operation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously feeds back pressure data from the sensor to the controller, which compares readings against thresholds and provides real-time feedback on filter status, enabling dynamic adjustment of cleaning operations or maintenance alerts

Inventive Principle:
Principle #23Feedback

2Loss of time

If a pressure sensor and processing system are added to monitor filter cleanliness, then maintenance timing is optimized, but the device complexity increases

Engineering Contradiction:
Improvemaintenance timingVSAvoidsensing module complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The pressure sensor serves multiple functions: monitoring filter differential pressure, detecting blockage conditions, and providing data for maintenance scheduling, replacing the need for multiple separate monitoring systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The mechanical/manual filter inspection process is replaced with an automated electronic pressure sensing and processing system that continuously monitors filter status without requiring physical intervention

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient and effective filter maintenance by automatically detecting clogging and alerting users, thereby maintaining the cleaning efficiency of the pool cleaning robot.

Implementation Method 1

The diaphragm is configured to define a gas pressure within the second space as a function of a fluid pressure within the first space

Methodology Applied
Scientific EffectPressure transmission through diaphragm: Pascal's Law

Data Source

PatentUS11781929B2Pressure sensor diaphragm for pool cleaning robot
Publication Date: 2023.10.10 MAYTRONICS LTD
  • US11781929B2 patent drawing
  • US11781929B2 patent drawing
  • US11781929B2 patent drawing

AI summary

A pool cleaning robot that may include a hollow body, a fluid input, a fluid output, a propulsion unit for moving the pool cleaning robot within a pool, a filtering unit, and a sensing module that comprises a gas pressure sensor, a first space, a second space and a diaphragm; wherein the diaphragm seals the second space and separates the first space from the second space; wherein the diaphragm, via the first space, is fluidly coupled to the filtering unit; wherein the diaphragm is configured to define a gas pressure within the second space as a function of, at least, a fluid pressure within the first space; wherein the gas pressure sensor is located within the second space and is configured to measure the gas pressure within the second space.