Wireless Pool Equipment Monitoring for Low-Wiring Remote Control

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Solution Overview

Problem

Current pool and spa equipment control systems are costly to install and maintain, and lack connectivity and diagnostic capabilities, leading to inefficient monitoring and control, often requiring professional intervention for improper installations and malfunctions.

Innovation Solution

A network connectivity and remote monitoring system that uses Internet-of-Things functionality, including sensors and smart switches, to provide real-time data and diagnostic reports for pool and spa equipment, allowing for remote control and optimization without the need for extensive electrical installations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional electrical conduit installations are used to provide power and control signals to pool equipment, then reliable power supply and control are achieved, but installation costs and system complexity increase significantly

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidelectrical installation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical electrical conduit system with a wireless communication system. Controllers in pool equipment communicate with the control system via wireless signals (WiFi, Bluetooth, cellular), eliminating the need for extensive electrical wiring while maintaining control functionality. This substitution reduces installation complexity and costs while preserving system reliability through redundant communication paths and protocols.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If electronic pool controllers are installed at equipment pads with wired communication to cloud servers, then remote monitoring and control capabilities are achieved, but installation and maintenance costs increase

Engineering Contradiction:
Improveremote control capabilityVSAvoidinstallation cost
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent implements multi-functional controllers that can operate in multiple modes: standalone local control, wireless mesh network communication, and cloud connectivity. This universality allows the system to provide remote monitoring and control capabilities while adapting to different installation scenarios, reducing the need for expensive dedicated infrastructure and lowering overall installation costs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent introduces wireless communication protocols and protocols as intermediaries between controllers and cloud servers, eliminating the need for direct wired connections. This intermediary layer enables remote access and monitoring through existing wireless infrastructure (home WiFi, cellular networks), significantly reducing installation and maintenance costs while preserving full remote control functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If sensors and monitoring devices are installed at equipment pads, then equipment status monitoring is achieved, but diagnostic capabilities and connectivity remain insufficient

Engineering Contradiction:
Improveequipment status monitoringVSAvoiddiagnostic information availability
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent implements comprehensive feedback loops where sensors continuously monitor equipment parameters (temperature, pressure, flow rate, motor current) and transmit this data through wireless communication to controllers and cloud-based diagnostic systems. The system provides real-time feedback on equipment status and sends alerts when parameters exceed thresholds, enabling proactive maintenance and reducing information loss about equipment conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent transitions monitoring from a single location (equipment pad) to multiple dimensions: local wireless transmission from distributed sensors throughout the pool system, mesh network relay nodes at various locations, and cloud-based centralized monitoring. This multi-dimensional approach ensures comprehensive coverage and maintains diagnostic information availability even if individual communication paths fail.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20230131356A1Systems and Methods for Providing Network Connectivity and Remote Monitoring, Optimization, and Control of Pool/Spa Equipment
Publication Date: 2023.04.27 HAYWARD IND INC
  • US20230131356A1 patent drawing
  • US20230131356A1 patent drawing
  • US20230131356A1 patent drawing

AI summary

Systems and methods for providing network connectivity and remote monitoring, optimization, and control of pool/spa equipment are provided. “Internet-of-Things” (IoT) functionality is provided for pool and spa equipment in a flexible and cost-effective manner. Network connectivity and remote monitoring/control of pool and spa equipment is provided by various components such as a network communication and local control subsystem installed in pool/spa equipment, and other components. Also disclosed are various control processes (“pool logic”) which can be embodied as software code installed in any of the various embodiments of the present disclosure.