Pool Pump Motor Controller Adaptability

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Solution Overview

Problem

Current pool and spa pump systems lack the ability to optimize pump motor scheduling for initial setup and adapt to changing conditions, often requiring trial and error adjustments to achieve efficient operation.

Innovation Solution

A pump motor controller that receives data on water parameters, outdoor conditions, and desired pool set points to determine optimal motor speeds and run times, communicating with other devices to adjust operations for maximum efficiency and maintaining desired pool conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed schedule timer is used to control pump operation, then the system is simple to operate, but it cannot adapt to changing pool conditions and requires periodic manual adjustments

Engineering Contradiction:
Improveadaptability to changing pool conditionsVSAvoidcontroller complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The controller continuously monitors pool conditions (chlorine levels, pH, temperature, usage patterns) and uses this feedback to automatically adjust pump scheduling. Sensors detect water quality parameters and operational data, which the controller processes to determine optimal pump run times and speeds, eliminating the need for manual adjustments while adapting to changing conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-optimization by automatically analyzing monitored pool conditions and generating appropriate pump schedules without human intervention. The controller learns from usage patterns and environmental factors to autonomously determine when and how long to operate the pump, making the system adapt to changing conditions while maintaining simplicity for the user.

Inventive Principle:
Principle #25Self-service

2Reliability

If trial and error adjustments are made to optimize pump scheduling, then pool conditions can be improved, but time and effort are wasted and efficiency is reduced

Engineering Contradiction:
Improvepool condition optimizationVSAvoidtime for adjustments
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The controller proactively monitors pool conditions and predicts when adjustments will be needed, automatically implementing optimal schedules before problems occur. By continuously analyzing water quality parameters and usage patterns, the system prepares and executes pump scheduling decisions in advance, eliminating the need for reactive trial-and-error adjustments and reducing the time required to optimize pool conditions.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If the pump operates continuously to maintain optimal conditions, then pool water quality is maintained, but energy consumption increases

Engineering Contradiction:
Improvewater quality maintenanceVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The controller dynamically adjusts pump operation based on real-time pool conditions and predicted needs. Rather than continuous operation, the system varies pump run times and speeds to match actual requirements, using monitored parameters like chlorine levels, pH, and usage patterns to determine optimal operational windows, thereby maintaining water quality while minimizing energy consumption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters (pump speed, run time, scheduling) based on monitored pool conditions and environmental factors. By adjusting these parameters dynamically rather than operating at fixed settings, the controller maintains effective water circulation and quality while reducing unnecessary energy consumption during periods when optimal conditions already exist or when usage is low.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9856869B2Motor, controller and associated method
Publication Date: 2018.01.02 REGAL BELOIT AMERICA INC
  • US9856869B2 patent drawing
  • US9856869B2 patent drawing
  • US9856869B2 patent drawing

AI summary

A pump motor controller for determining the speeds and run times of a pump motor for use in a pool is provided. The controller is adapted to receive data in the form of at least one of water parameters and outdoor parameters. The controller is further adapted to receive to receive data in the form of desired pool or spa set points. The controller is further adapted to determine the speeds and run times of a pump motor for use in a pool based at least in part on data in the form of at least one of water parameters and outdoor parameters and data in the form of desired pool set points.