Pool/Spa IoT Control Subsystem for Installation Fault Diagnosis

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Solution Overview

Problem

Current pool and spa equipment control systems are costly to install and maintain, and lack connectivity and diagnostic capabilities, leading to inefficient monitoring and maintenance, with issues such as improper installation, malfunction detection, and unnecessary professional visits.

Innovation Solution

A system providing network connectivity and remote monitoring and control through 'Internet-of-Things' functionality, using a network communication and local control subsystem, or a pool/spa system controller, with sensors and control logic to detect and diagnose installation errors and malfunctions, reducing the need for electrical expertise and hardware upgrades.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If network connectivity and remote monitoring are added to pool equipment, then diagnostic accuracy and monitoring efficiency are improved, but device complexity and installation cost increase

Engineering Contradiction:
Improvediagnostic accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A wireless communication module is introduced as an intermediary component between the pool equipment controller and remote monitoring systems. This module enables network connectivity and remote diagnostics without requiring complex wiring changes or system redesign, thus improving diagnostic accuracy while minimizing the increase in device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If sensors and control logic are integrated into pool equipment, then monitoring efficiency and maintenance accuracy are improved, but ease of installation and operation deteriorate

Engineering Contradiction:
Improvemonitoring efficiencyVSAvoidinstallation ease
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The monitoring system is segmented into modular components: wireless communication modules, sensor arrays, and control logic that can be independently installed and configured. This segmentation allows each component to be installed separately using existing equipment interfaces, improving monitoring efficiency while maintaining ease of installation through standardized, plug-and-play modules.

Inventive Principle:
Principle #1Segmentation

3Ease of repair

If remote control capabilities are implemented, then maintenance cost and professional visit requirements are reduced, but device complexity increases

Engineering Contradiction:
Improvemaintenance costVSAvoidcontrol system complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The system implements automated feedback mechanisms where sensors continuously monitor equipment parameters and the control logic automatically adjusts operational parameters or alerts users to issues. This feedback loop enables remote monitoring and basic self-diagnosis, reducing maintenance costs and professional visit requirements while keeping the control system complexity manageable through rule-based automation rather than complex algorithms.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20230142306A1Systems and Methods for Providing Network Connectivity and Remote Monitoring, Optimization, and Control of Pool/Spa Equipment
Publication Date: 2023.05.11 HAYWARD IND INC
  • US20230142306A1 patent drawing
  • US20230142306A1 patent drawing
  • US20230142306A1 patent drawing

AI summary

Systems and methods for providing network connectivity and remote monitoring, optimization, and control of pool/spa equipment are provided. “Internet-of-Things” (IoT) functionality is provided for pool and spa equipment in a flexible and cost-effective manner. Network connectivity and remote monitoring/control of pool and spa equipment is provided by various components such as a network communication and local control subsystem installed in pool/spa equipment, and other components. Also disclosed are various control processes (“pool logic”) which can be embodied as software code installed in any of the various embodiments of the present disclosure.