Modular Pool And Spa Control With Handshake-Based Device Expansion

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Solution Overview

Problem

Existing pool and spa control systems are often limited by compatibility issues with specific devices, require additional controllers for expanded operations, and are not energy-efficient when separate controllers are used without communication.

Innovation Solution

A modular pool/spa control system with a main control panel and programmable relay packs that allow for expansion and compatibility with various devices through a handshake protocol, enabling automatic device recognition and assignment of functions, and communication between modules for unified control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a microprocessor-based controller is used to control pool/spa devices, then automation is provided, but compatibility is limited to specific device types requiring expensive converters or new purchases

Engineering Contradiction:
ImproveautomationVSAvoiddevice compatibility
Core Design Contradiction:
Extent of automationVSAdaptability or versatility

Solution Approach 1:

The controller is designed with universal compatibility to work with multiple types of pool and spa devices through a standardized communication interface. The system can control pumps, heaters, filters, cleaners, lights, and other equipment without requiring device-specific adapters or converters, allowing one controller to perform multiple functions across different device types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The controller architecture is segmented into modular components including a main control unit, relay packs, and expandable modules. This segmentation allows the system to be configured flexibly for different device types and capacities, enabling users to start with a basic configuration and add functionality as needed without replacing the entire controller.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If a controller with a pre-defined number of relays/ports is used, then initial device control is enabled, but expansion is restricted requiring additional controllers

Engineering Contradiction:
Improveinitial device controlVSAvoidsystem expansion capability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The controller features dynamic expandability where the system capacity can be increased over time. Users can begin with a standard configuration and progressively add relay packs, expansion modules, or additional controllers as the pool or spa system grows. The architecture supports flexible reconfiguration to accommodate changing operational needs without being locked into a fixed capacity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller employs a nested modular architecture where expansion modules and additional relay packs can be integrated into the existing system. This allows the basic controller to contain or work with expandable components, enabling users to nest additional functionality within the existing framework rather than requiring completely separate systems.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If multiple separate controllers are used to expand device capacity, then device control capability increases, but system complexity and programming time increase

Engineering Contradiction:
Improvedevice control capacityVSAvoidcontroller configuration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system merges multiple control functions into a single unified controller architecture. Rather than requiring separate controllers for different device groups, the controller can be expanded with additional relay packs and modules that all communicate through a common interface and are managed from a single programming environment, reducing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The controller includes an intermediary communication bus and standardized protocol that facilitates seamless integration between the main control unit and expansion modules. This intermediary layer handles device recognition, addressing, and coordination automatically, simplifying the programming and configuration process even as the system expands to control numerous devices.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If multiple separate controllers that do not communicate are used, then device capacity is expanded, but energy efficiency decreases

Engineering Contradiction:
Improvedevice capacityVSAvoidenergy efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The unified controller provides centralized management of all pool and spa devices, enabling coordinated operation that optimizes energy consumption. The system can schedule and control multiple devices based on overall system needs rather than independent operation, reducing energy waste through intelligent load management and preventing simultaneous operation of conflicting devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20240061386A1Modular Pool/Spa Control System
Publication Date: 2024.02.22 HAYWARD IND INC
  • US20240061386A1 patent drawing
  • US20240061386A1 patent drawing
  • US20240061386A1 patent drawing

AI summary

A system for monitoring and controlling aquatic equipment is provided. The system includes a variable speed pump, a controller configured to determine operational parameters of the variable speed pump and to control operation of the variable speed pump, and a wireless communication system operatively coupled to the controller. The wireless communication subsystem is configured to transmit one or more of the operational parameters of the variable speed pump to a device over a WiFi wireless and/or a Bluetooth wireless connection. The wireless communication subsystem is configured to receive one or more control parameters from the device, and the controller controls operation of the variable speed pump based on the one or more control parameters.