3D Pop-Up Card Base Structure With Segmented Elements

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Solution Overview

Problem

Existing 3D pop-up cards face challenges in constructing base structures that allow figures to be fixed securely to the base card, ensuring trouble-free unfolding, while also being cost-effective and versatile in design.

Innovation Solution

A base structure with foldable base elements fixed to the inner side of the base card using first fixing means, allowing the base structure to be foldable and securely attachable to the base card, and featuring second fixing means for attaching figure elements, with optional electronic elements for light and acoustic effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a base structure with multiple base elements is used to securely attach figures to the base card, then the reliability of figure attachment is improved, but the device complexity increases

Engineering Contradiction:
Improvefigure attachment securityVSAvoidbase structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The base structure is divided into multiple base elements (first base element, second base element, third base element, fourth base element) that are foldably connected to each other. Each base element can be independently attached to different sections of the base card, allowing the figure to be securely supported across multiple sections while maintaining a relatively simple overall structure through the use of standard folding mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base elements act as intermediary components between the base card and the figure. Instead of directly attaching the figure to the base card, the base elements serve as intermediate structures that provide secure attachment points (via attaching means) while allowing for smooth unfolding and transitions between folded and unfolded states.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the base structure is made foldable to enable smooth unfolding, then the ease of operation is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveunfolding smoothnessVSAvoidfold alignment precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The base structure transitions from a static rigid structure to a dynamic foldable structure. The base elements are connected via folding mechanisms that allow the structure to adapt its shape during operation - remaining compact in the folded state and expanding to support the figure in the unfolded state. This dynamic capability enables smooth unfolding while the folding connections are designed to maintain alignment.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The foldable base elements are designed to nest together in the folded state, with each base element containing or adjacent to the folding connections for the next element. This nesting arrangement ensures proper alignment and reduces the space required when folded, while allowing smooth expansion when unfolded. The notches and folding connections are positioned to guide proper alignment during the unfolding process.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If fixing means are provided on base elements for attaching figures, then the adaptability for different figure arrangements is improved, but the device complexity increases

Engineering Contradiction:
Improvefigure arrangement flexibilityVSAvoidfixing means complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The base elements are designed with universal attaching means that can accommodate different types of figures and attachment methods. The same base element structure with its folding connections and attaching means can be used regardless of whether the figure is attached to the first, second, third, or fourth base element, providing flexibility in figure arrangement without requiring different structural components for each position.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20240059093A13D Pop-Up Cards With A Base Structure
Publication Date: 2024.02.22 JAST GIFTS (SHENZHEN) CO LTD
  • US20240059093A1 patent drawing
  • US20240059093A1 patent drawing
  • US20240059093A1 patent drawing

AI summary

The invention refers to a 3D card comprising a foldable base card (1) having an inner side and an outer side, said base card (1) comprising two sections (2, 3) reversibly transferable along a fold (17) from a folded closed state to an unfolded opened state, and a foldable base structure (6, 6′) reversibly transferable from a flat compressed state to a three-dimensional expanded state, and with a foldable FIG. 10) reversibly transferable from a flat compressed state to a three-dimensional expanded state, and wherein the foldable base structure (6, 6′) is formed of a plurality of base elements (I, II, III, IV) and is fixed to the inner side of the foldable base card (1) via first fixing means (7, 7′, 8, 8′), and wherein the foldable FIG. 10) is fixed to the foldable base structure (6, 6′), characterized in that the first fixing means (7, 7′, 8, 8′) are provided on two adjacent base elements (I, II, III, IV), and in each case one base element (I, II, III, IV) is fixed to the first section (2) via the first fixing means (7, 8) and one base element (I, II, III, IV) is fixed to the second section (3) via the first fixing means (7′, 8′).