Pop-Up Tractor Trailer Sleeper with Dynamic Height Adjustment

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Solution Overview

Problem

Tractor-trailer trucks often lack spacious and luxurious living quarters, making them unsuitable for long haul travel, and their large berthing areas complicate maneuverability in tight spaces.

Innovation Solution

A pop-up living area for tractor-trailer trucks featuring a lower housing with a bed, kitchenette, self-contained toilet, and emergency escape hatch, supported by vertical beams and operated by linear actuators, allowing for easy access and emergency egress, and designed to be compact enough to pass under standard overpasses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a large berthing area is provided in the tractor trailer truck, then the living comfort is improved, but the wheelbase becomes longer making maneuverability more difficult

Engineering Contradiction:
Improveberthing area volumeVSAvoidwheelbase length
Core Design Contradiction:
Volume of moving objectVSLength of moving object

Solution Approach 1:

The living quarters are designed as a dynamic structure that can be raised and lowered. When lowered, the wheelbase remains short for easy maneuverability. When raised, the living quarters expand to provide a spacious berthing area. This dynamic configuration allows the same structure to satisfy both contradictory requirements at different operational states.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Instead of expanding the living quarters horizontally (which would increase wheelbase), the invention utilizes the vertical dimension by raising and lowering the living quarters relative to the truck body. This dimensional transition allows spacious accommodation without increasing the horizontal footprint or wheelbase length.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If a large berthing area is provided in the tractor trailer truck, then the living comfort is improved, but the device complexity increases

Engineering Contradiction:
Improveberthing area volumeVSAvoidstructural complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The living quarters are divided into separate modular components: an upper housing containing the berthing area, a lower housing containing amenities, and a support structure. This segmentation allows each module to be independently manufactured, assembled, and maintained, reducing overall system complexity while providing a large total volume.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support beams serve multiple functions: they structurally support the upper housing, provide mounting points for linear operators, and act as structural connectors between the floor and front bumper area. This multi-functionality reduces the number of separate components needed, thereby reducing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Length of moving object

If the upper housing is made compact to pass under overpasses, then the maneuverability is improved, but the living space is reduced

Engineering Contradiction:
Improveoverall lengthVSAvoidliving space volume
Core Design Contradiction:
Length of moving objectVSVolume of moving object

Solution Approach 1:

The upper housing dynamically changes its vertical position. When passing under overpasses, it is lowered to a compact profile. When parked, it is raised to provide full living space volume. This dynamic adjustment allows the same structure to satisfy both compact transit requirements and spacious living requirements at different times.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides a comfortable, luxurious, and functional living space that is easily accessible and maneuverable, incorporating essential amenities like a full-size bed, kitchen, and toilet, while maintaining a compact profile to facilitate easy movement.

Implementation Method 1

at least four linear operators raising and lowering the upper housing from the lower housing

Methodology Applied
Scientific EffectLinear actuator: Linear Motor

Implementation Method 2

The piping may include a plurality of electric heat tracing to avoid freezing in cold climate operation

Methodology Applied
Scientific EffectElectric heat tracing: Joule Heating

Data Source

PatentUS11458880B1Living quarters for tractor trailer trucks
Publication Date: 2022.10.04 HUNTER JIMMIE
  • US11458880B1 patent drawing
  • US11458880B1 patent drawing
  • US11458880B1 patent drawing

AI summary

A tractor trailer trucks living quarters is a sleeper for a truck cab which is secured above the roof of the truck. Beneath the midpoint of the sleeper is a sink, oven, bed and refrigerator. The roof of the sleeper may be raised when in use and lowered when not in use via a plurality of switches in communication with a power source.