Porous Amorphous Lithium Storage Particles for Battery Cycling Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

High specific capacity negative electrode materials like silicon in lithium ion batteries experience large volume expansion and contraction during charging/discharging, leading to mechanical degradation and poor cycling stability.

Innovation Solution

The method involves forming porous, amorphous lithium storage material particles by inducing phase separation in composite particles of a lithium storage material and an immiscible material, followed by chemical etching to create particles with a large surface area and sufficient free space to accommodate volume changes, using techniques such as rapid solidification and milling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high specific capacity negative electrode materials like silicon are used, then battery capacity is improved, but mechanical degradation occurs due to large volume expansion and contraction

Engineering Contradiction:
Improvebattery capacityVSAvoidcycling stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies porous materials by creating a porous structure within the negative electrode material matrix. This porous structure provides expansion space for volume changes during lithium insertion/extraction, accommodating the large volume expansion and contraction of high capacity materials like silicon without causing mechanical degradation, thereby maintaining cycling stability while preserving high battery capacity.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent applies composite materials by combining different materials to form a composite negative electrode structure. This composite structure integrates high capacity materials (e.g., silicon) with other materials that provide structural stability and accommodate volume changes, enabling the electrode to maintain both high capacity and good cycling stability through synergistic effects of the constituent materials.

Inventive Principle:
Principle #40Composite materials

2Strength

If dense structure materials are used to maintain structural integrity, then mechanical strength is improved, but volume change accommodation space is reduced

Engineering Contradiction:
Improvestructural integrityVSAvoidvolume change accommodation
Core Design Contradiction:
StrengthVSVolume of moving object

Solution Approach 1:

The patent resolves this contradiction by introducing a porous structure that provides internal void space within the material matrix. This porous architecture allows the material to accommodate significant volume changes during electrochemical cycling while the surrounding matrix maintains structural integrity, effectively decoupling the requirements for mechanical strength and volume accommodation.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting particles improve cycling stability and extend the life of lithium ion batteries by allowing them to withstand multiple charge/discharge cycles without mechanical degradation.

Implementation Method 1

Phase separation is induced within the composite particles to precipitate out the amorphous phase lithium storage material

Methodology Applied
Scientific EffectPhase separation: Phase Change

Implementation Method 2

The immiscible material is chemically etched from the phase separated composite particles to form porous, amorphous lithium storage material particles

Methodology Applied
Scientific EffectChemical etching: Ablation

Data Source

PatentUS9093705B2Porous, amorphous lithium storage materials and a method for making the same
Publication Date: 2015.07.28 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US9093705B2 patent drawing
  • US9093705B2 patent drawing
  • US9093705B2 patent drawing

AI summary

Porous, amorphous lithium storage materials and a method for making these materials are disclosed herein. In an example of the method, composite particles of a lithium storage material in an amorphous phase and a material that is immiscible with the lithium storage material are prepared. Phase separation is induced within the composite particles to precipitate out the amorphous phase lithium storage material and form phase separated composite particles. The immiscible material is chemically etched from the phase separated composite particles to form porous, amorphous lithium storage material particles.